Desalination by membrane distillation (MD) using low‐grade or waste heat provides a potential route for sustainable water supply. Nonwetting, porous membranes that provide a selective pathway for water vapor over nonvolatile salt are at the core of MD desalination. Conventional water‐repelling MD membranes (i.e., hydrophobic and superhydrophobic membranes) fail to ensure long‐term desalination performance due to pore wetting and surface fouling. To address these challenges, a defect‐free carbon nanotube forest (CNTF) is engineered in situ on a porous electrospun silica fiber substrate. The engineered CNTF forms an ultrarough and porous interface structure, allowing outstanding wetting resistance against water in air and oil underwater. As a result of this antiwetting property, the composite CNTF membrane displays a stable water vapor flux and a near complete salt rejection (>99.9%) in the desalination of highly saline water containing low surface tension contaminants. The antimicrobial property of the composite CNTF membrane imparted by the unique forest‐like architecture and the oxidative effect of carbon nanotubes (CNTs) are further demonstrated. The results exemplify an effective strategy for engineering CNT architecture to elucidate the structure–property–performance relationship of the nanocomposite membranes and to guide the design of robust thermal desalination membranes.
This content will become publicly available on December 1, 2025
Effects of surfactant properties on pore wetting of membrane distillation
Pore wetting is a major constraint to the performance of membrane distillation (MD) for hypersaline brine
treatment. Despite the existence of surfactants with diverse properties, an explicit relationship between the
properties of surfactants and their capabilities of inducing pore wetting has yet to be established. In this study, we perform a comparative analysis of the wetting behaviors of various surfactants with different charges and
molecular weights in MD desalination. The induction time of surfactants to initiate pore wetting was correlated to the apparent contact angle and surface tension of the feedwater. Our results show that different surfactants
resulting in similar feedwater surface tensions can lead to drastically different wetting potential, suggesting that
both charge of the head group and molecular weight of surfactants have a significant influence on membrane
pore wetting. Further, we demonstrate that parameters that have been commonly used to indicate wetting potential, including apparent contact angle and solution surface tension, are not reliable in predicting the wetting behavior of MD membranes, which is intricately linked with surfactant properties such as charge and molecular size. We envision that our results not only improve our fundamental understanding of surfactant-induced wetting but also provide valuable insights that necessitate thorough consideration of surfactant properties in evaluating wetting potential and membrane wetting resistance for MD desalination.
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- PAR ID:
- 10535793
- Publisher / Repository:
- Elsevier B.V.
- Date Published:
- Journal Name:
- Journal of Membrane Science Letters
- Volume:
- 4
- Issue:
- 2
- ISSN:
- 2772-4212
- Page Range / eLocation ID:
- 100077
- Subject(s) / Keyword(s):
- membrane distillation surfactants pore wetting surface tension apparent contact angle
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract Omniphobic membranes are attractive for membrane distillation (MD) because of their superior wetting resistance. However, a design framework for MD membrane remains incomplete, due to the complexity of omniphobic membrane fabrication and the lack of fundamental relationship between wetting resistance and water vapor permeability. Here we present a particle-free approach that enables rapid fabrication of monolithic omniphobic membranes for MD desalination. Our monolithic omniphobic membranes display excellent wetting resistance and water purification performance in MD desalination of hypersaline feedwater containing surfactants. We identify that a trade-off exists between wetting resistance and water vapor permeability of our monolithic MD membranes. Utilizing membranes with tunable wetting resistance and permeability, we elucidate the underlying mechanism of such trade-off. We envision that our fabrication method as well as the mechanistic insight into the wetting resistance-vapor permeability trade-off will pave the way for smart design of MD membranes in diverse water purification applications.
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null (Ed.)Initiated chemical vapor deposition (iCVD) was used to coat two porous substrates (i.e., hydrophilic cellulose acetate (CA) and hydrophobic polytetrafluoroethylene (PTFE)) with a crosslinked fluoropolymer to improve membrane wetting resistance. The coated CA membrane was superhydrophobic and symmetric. The coated PTFE membrane was hydrophobic and asymmetric, with smaller pore size and lower porosity on the top surface than on the bottom surface. Membrane performance was tested in membrane distillation experiments with (1) a high-salinity feed solution and (2) a surfactant-containing feed solution. In both cases, the coated membranes had higher wetting resistance than the uncoated membranes. Notably, wetting resistances were better predicted by LEP distributions than by minimum LEP values. When LEP distributions were skewed towards high LEP values (i.e., when small pores with high LEP were greater in number), significant (measurable) salt passage did not occur. For the high-salinity feed solution, the coated PTFE membrane had greater wetting resistance than the coated CA membrane; thus, reduced surface pore size/porosity (which may reduce intrapore scaling) was more effective than increased surface hydrophobicity (which may reduce surface nucleation) in preventing scaling-induced wetting. Reduced pore size/porosity was equally as effective as increased hydrophobicity in resisting surfactant-induced wetting. However, reduced porosity can negatively impact water flux; this represents a permeability/wetting resistance tradeoff in membrane distillation – especially for high-salinity applications. Membrane and/or membrane coating properties must be optimized to overcome this permeability/wetting resistance tradeoff and make MD viable for the treatment of challenging streams. Then, increasing hydrophobicity may not be necessary to impart high wetting resistance to porous membranes. These results are important for future membrane design, especially as manufacturers seek to replace perfluorinated materials with environmentally friendly alternatives.more » « less
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null (Ed.)Simultaneous fouling and pore wetting of the membrane during membrane distillation (MD) is a major concern. In this work, an electrospun bilayer membrane for enhancing fouling and wetting resistance has been developed for treating hydraulic fracture-produced water (PW) by MD. These PWs can contain over 200,000 ppm total dissolved solids, organic compounds and surfactants. The membrane consists of an omniphobic surface that faces the permeate stream and a hydrophilic surface that faces the feed stream. The omniphobic surface was decorated by growing nanoparticles, followed by silanization to lower the surface energy. An epoxied zwitterionic polymer was grafted onto the membrane surface that faces the feed stream to form a tight antifouling hydration layer. The membrane was challenged with an aqueous NaCl solution containing sodium dodecyl sulfate (SDS), an ampholyte and crude oil. In the presence of SDS and crude oil, the membrane was stable and displayed salt rejection (>99.9%). Further, the decrease was much less than the base polyvinylidene difluoride (PVDF) electrospun membrane. The membranes were also challenged with actual PW. Our results highlight the importance of tuning the properties of the membrane surface that faces the feed and permeate streams in order to maximize membrane stability, flux and salt rejection.more » « less
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