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Abstract Jumping microrobots and insects power their impressive leaps through systems of springs and latches. Using springs and latches, rather than motors or muscles, as actuators to power jumps imposes new challenges on controlling the performance of the jump. In this paper, we show how tuning the motor and spring relative to one another in a torque reversal latch can lead to an ability to control jump output, producing either tuneable (variable) or stereotyped jumps. We develop and utilize a simple mathematical model to explore the underlying design, dynamics, and control of a torque reversal mechanism, provides the opportunity to achieve different outcomes through the interaction between geometry, spring properties, and motor voltage. We relate system design and control parameters to performance to guide the design of torque reversal mechanisms for either variable or stereotyped jump performance. We then build a small (356 mg) microrobot and characterize the constituent components (e.g. motor and spring). Through tuning the actuator and spring relative to the geometry of the torque reversal mechanism, we demonstrate that we can achieve jumping microrobots that both jump with different take-off velocities given the actuator input (variable jumping), and those that jump with nearly the same take-off velocity with actuator input (stereotyped jumping). The coupling between spring characteristics and geometry in this system has benefits for resource-limited microrobots, and our work highlights design combinations that have synergistic impacts on output, compared to others that constrain it. This work will guide new design principles for enabling control in resource-limited jumping microrobots.
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An Energy-Dense Two-Part Torsion Spring Architecture and Design Tool
Emerging wearable, assistive, and mobile robots seek to interact with the environment and/or humans in a compliant, dynamic, and adaptable way. Springs are critical to achieving this objective, but the associated increase in volume, mass, and complexity is limiting their application and impact in this rapidly developing field. This article presents a novel rotary spring architecture that is both lightweight and compact. Our two-part spring consists of radially-spaced cantilever beams that interface with an internal, gear-like camshaft. We present the concept and equations governing their mechanics and design. To facilitate broad adoption, we introduce an open-source design tool, which enables the design of custom springs in minutes instead of hours or days. We also empirically demonstrate our design with four test springs and validate the achievement of target spring rates and deflections. Finally, we present several redesigns of existing springs in the robotics literature to demonstrate the wide applicability of our spring architecture.
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- Award ID(s):
- 2024237
- PAR ID:
- 10536121
- Publisher / Repository:
- IEEE Transactions on Mechatronics
- Date Published:
- Journal Name:
- IEEE/ASME Transactions on Mechatronics
- Volume:
- 29
- Issue:
- 3
- ISSN:
- 1083-4435
- Page Range / eLocation ID:
- 2373 to 2384
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1109/TMECH.2023.3334957
