skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: CHARACTERIZATION AND MODELING OF DENSITY AS A FUNCTION OF TEMPERATURE FOR PARAFFIN WAX PHASE CHANGE MATERIALS (PCMs)
This paper presents a study on the characterization of density as a function of temperature for phase change materials (PCMs). More specifically, in this study we analyze organic alkane PCMs, often called paraffins. PCMs are materials that have the ability to absorb a substantial amount of heat during phase transition from solid to liquid, and therefore prove to be useful in thermal energy storage. The density of paraffin wax PCMs is largely dependent on temperature, and during the phase change process, the density decreases dramatically as the PCM transitions from solid to liquid. Consequently, the PCM experiences dramatic volumetric expansion during this transition. Besides the thermal energy storage uses of PCMs, this volumetric expansion that they exhibit is also used in thermal actuator applications, often referred to as wax motors. While density of PCMs does affect their thermal and mechanical performance, the property is not well-characterized within the literature. In this paper, we examine ten paraffin wax PCMs with varying meltingtemperatures and characterize their densities as a function of temperature. This characterization was done usinga piston and cylinder dilatometer test setup within a temperature-controlled thermal chamber that we designedand validated to the well-characterized density properties of water. The density and temperature relationships werefurther analyzed using piecewise linear regression analysis to develop mathematical models of density as it relates totemperature, which will be useful to those wishing to analyze designs in which PCMs are used, such as in PCM-filled heat sinks.  more » « less
Award ID(s):
2209751
PAR ID:
10537465
Author(s) / Creator(s):
; ; ; ; ; ; ; ; ; ; ; ;
Publisher / Repository:
American Society of Mechanical Engineers
Date Published:
Journal Name:
Heat Transfer Research
Volume:
55
Issue:
5
ISSN:
1064-2285
Page Range / eLocation ID:
59 to 79
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Phase change materials (PCMs) are latent heat storage materials that can store or release thermal energy while undergoing thermodynamic phase transitions. Organic PCMs can be emulsified in water in the presence of surfactants to enhance thermal conductivity and enable applications as heat transfer fluids. However, PCM nanoemulsions often become unstable during thermal cycling. To better understand the molecular origins of phase stability in PCM nanoemulsions, we designed a model PCM nanoemulsion system and studied how the molecular-level environments and dynamics of the surfactants and oil phase changed upon thermal cycling using liquid-state nuclear magnetic resonance (NMR) spectroscopy. The model system used octadecane as the oil phase, stearic acid as the surfactant, and aqueous NaOH as the continuous phase. The liquid fraction of octadecane within the nanoemulsions was quantified noninvasively during thermal cycling by liquid-state 1H single-pulse NMR measurements, revealing the extent of octadecane supercooling as a function of temperature. The mean droplet size of the PCM nanoemulsions, measured by dynamic light scattering (DLS), was correlated with the liquid content of octadecane to explain phase instability in the solid−liquid coexistence region. Quantitative 13C single-pulse NMR experiments established that the carbonyl surfactant head groups were present in multiple distinct environments during thermal cycling. After repeated thermal cycling, the 13C signal intensity of the carbonyl surfactant head groups decreased, indicating that the surfactant head groups lost molecular mobility. The results explain, in part, the origin of phase instability of PCM nanoemulsions upon thermal cycling. 
    more » « less
  2. Phase change materials (PCMs) have tremendous capacity as passive components to recover and repurpose thermal energy from transient power systems. However, PCMs are only effective if the time scale of the thermal energy storage and retrieval rates match those required for a particular system. We develop a framework to assess the efficiency of pulsed thermal energy storage based on the concept of “thermal impedance,” drawing upon an analogous approach from electrical energy storage. We experimentally characterize a 1 cm thick paraffin-infiltrated copper foam composite PCM subject to pulsed heat boundary conditions up to 1 W cm−2 and demonstrate a decrease in thermal impedance by up to a factor of 2.5× in the regime in which melting occurs (τon = 10^−1 to 10^2 s) relative to a reference case in which melting does not occur. This represents both a signature of the ability to extract or retrieve thermal energy via latent heat, as well as an experimentally accessible measure that provides insight into the internal dynamics of a composite PCM volume. These principles can serve to design the internal structure of composite PCM elements for pulsed thermal systems. 
    more » « less
  3. This study explores the latent thermal energy storage potential of an organic phase change material with porous copper foam and its applicability in electronic cooling under varying heat load conditions. The organic phase change material, n-eicosane, is known for its inherently low thermal conductivity of 0.15 W/mK, rendering it vulnerable during power spikes despite its abundant latent heat energy for phase transition from solid to liquid. Porous copper foams are often integrated into n-eicosane to enhance the composite’s thermal conductivity. However, the volume fraction of the phase change material in the porous foam that optimally improves the thermal performance can be dependent on the boundary condition, the cut-off temperature, and the thickness. A finite difference numerical model was developed and utilized to ascertain the energy consumption for the composite of n-eicosane with two kinds of porous copper foam with varying porosity under different heat rates, cut-off temperatures, and thickness. In addition, the results are compared with a metallic phase change material (gallium), a material chosen with a similar melting point but significantly high thermal conductivity and volumetric latent heat. For validation of the numerical model and to experimentally verify the effect of boundary condition (heat rate), experimental investigation was performed for n-eicosane and high porosity copper foam composite at varying heat rates to observe its melting and solidification behaviors during continuous operation until a cut-off temperature of 70 ◦C is reached. Experiments reveal that heat rate influences the amount of latent energy storage capability until a cutoff temperature is reached. For broad comparison, the numerical model was used to obtain the accessed energy and power density and generate thermal Ragone plots to compare and characterize pure gallium and n-eicosane - porous foam composite with varying volume fractions, cutoff temperature, and thickness under volumetric and gravimetric constraints. Overall, the proposed framework in the form of thermal Ragone plots effectively delineates the optimal points for various combinations of heat rate, cutoff point, and aspect ratio, affirming its utility for comprehensive design guidelines for PCM-based composites for electronic cooling applications 
    more » « less
  4. Reconfigurable or programmable photonic devices are rapidly growing and have become an integral part of many optical systems. The ability to selectively modulate electromagnetic waves through electrical stimuli is crucial in the advancement of a variety of applications from data communication and computing devices to environmental science and space explorations. Chalcogenide‐based phase‐change materials (PCMs) are one of the most promising material candidates for reconfigurable photonics due to their large optical contrast between their different solid‐state structural phases. Although significant efforts have been devoted to accurate simulation of PCM‐based devices, in this paper, three important aspects which have often evaded prior models yet having significant impacts on the thermal and phase transition behavior of these devices are highlighted: the enthalpy of fusion, the heat capacity change upon glass transition, as well as the thermal conductivity of liquid‐phase PCMs. The important topic of switching energy scaling in PCM devices, which also helps explain why the three above‐mentioned effects have long been overlooked in electronic PCM memories but only become important in photonics, is further investigated. These findings offer insight to facilitate accurate modeling of PCM‐based photonic devices and can inform the development of more efficient reconfigurable optics. 
    more » « less
  5. The increasing global population has intensified the demand for energy and food, leading to significant greenhouse gas (GHG) emissions from both sectors. To mitigate these impacts and achieve Sustainable Development Goals (SDGs), passive thermal storage methods, particularly using phase change materials (PCMs), have become crucial for enhancing energy efficiency and reducing GHG emissions across various industries. This paper discusses the state of the art of bio-based phase change materials (bio-PCMs), derived from animal fats and plant oils as sustainable alternatives to traditional paraffin-based PCMs, while addressing the challenges of developing bio-PCMs with suitable phase change properties for practical applications. A comprehensive process is proposed to convert bacon fats to bio-PCMs, which offer advantages such as non-toxicity, availability, cost-effectiveness, and stability, aligning with multiple SDGs. The synthesis process involves hydrolysis to break down fat molecules obtained from the extracted lipid, followed by three additional independent processes to further tune the phase change properties of PCMs. The esterification significantly decreases the phase transition temperatures while slightly improving latent heat; the UV-crosslinking moderately raises both the phase transition temperature and latent heat; the crystallization remarkably increases the both. The future research and guidelines are discussed to develop the large scale manufacturing with cost effectiveness, to optimize synthesis process by multiscale modeling, and to improve thermal conductivity and latent heat capacities at the same time. 
    more » « less