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1. Tungsten's Role in Enhancing Sintering Resistance of Fe‐W Hierarchical Foams during Redox Cycling

   https://doi.org/10.1002/adfm.202411085  

   Chen, Ming; Pennell, Samuel; Dunand, David C (September 2024, Advanced Functional Materials)

   Abstract Directional freeze‐cast Fe‐W lamellar foams with 10–33 at.% W show distinct microstructural evolutions during steam/hydrogen redox cycling between oxidized and reduced states at 800 ⁰C, depending on W concentration. The Fe‐18 W and Fe‐25 W foams exhibit a sufficient volume fraction of W‐rich phases – λ‐Fe₂W to inhibit sintering for α‐Fe in the reduced state and FeWO₄to inhibit sintering for Fe₃O₄in the oxidized state – thus forming ligaments comprising two phases (Fe/λ‐Fe₂W and Fe₃O₄/FeWO₄, respectively). In contrast, a Fe‐10 W foam with a lower volume fraction of W‐containing phases (λ‐Fe₂W and FeWO₄) shows lamellae densification as well as core‐shell structure formation, due to Fe outward diffusion during oxidation. While higher W concentration enhances the stability of lamellar structure in Fe‐W foams, degradation still occurs, via buckling of lamellae and swelling of foams after extensive cycling. In situ XRD characterization shows that W addition has a minor effect on the oxidation process but slows reduction due to the sluggish kinetics of FeWO₄reduction. This influence is mitigated by the formation of nanocrystalline W‐rich phases due to the chemical vapor transport (CVT) mechanism during the reduction of FeWO₄to boost the reaction kinetics during redox cycling. 

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2. Advanced oxygen-electrode-supported solid oxide electrochemical cells with Sr(Ti,Fe)O _3−δ -based fuel electrodes for electricity generation and hydrogen production

   https://doi.org/10.1039/d0ta06678h  

   Zhang, Shan-Lin; Wang, Hongqian; Yang, Tianrang; Lu, Matthew Y.; Li, Cheng-Xin; Li, Chang-Jiu; Barnett, Scott A. (December 2020, Journal of Materials Chemistry A)

   null (Ed.)

   Sr(Ti 0.3 Fe 0.7 )O 3−δ (STF) and the associated exsolution electrodes Sr 0.95 (Ti 0.3 Fe 0.63 Ru 0.07 )O 3−δ (STFR), or Sr 0.95 (Ti 0.3 Fe 0.63 Ni 0.07 )O 3−δ (STFN) are alternatives to Ni-based cermet fuel electrodes for solid oxide electrochemical cells (SOCs). They can provide improved tolerance to redox cycling and fuel impurities, and may allow direct operation with hydrocarbon fuels. However, such perovskite-oxide-based electrodes present processing challenges for co-sintering with thin electrolytes to make fuel electrode supported SOCs. Thus, they have been mostly limited to electrolyte-supported SOCs. Here, we report the first example of the application of perovskite oxide fuel electrodes in novel oxygen electrode supported SOCs (OESCs) with thin YSZ electrolytes, and demonstrate their excellent performance. The OESCs have La 0.8 Sr 0.2 MnO 3−δ –Zr 0.92 Y 0.16 O 2−δ (LSM–YSZ) oxygen electrode-supports that are enhanced via infiltration of SrTi 0.3 Fe 0.6 Co 0.1 O 3−δ , while the fuel electrodes are either Ni-YSZ, STF, STFN, or STFR. Fuel cell power density as high as 1.12 W cm −2 is obtained at 0.7 V and 800 °C in humidified hydrogen and air with the STFR electrode, 60% higher than the same cell made with a Ni-YSZ electrode. Electrolysis current density as high as −1.72 A cm −2 is obtained at 1.3 V and 800 °C in 50% H 2 O to 50% H 2 mode; the STFR cell yields a value 72% higher than the same cell made with a Ni-YSZ electrode, and competitive with the widely used conventional Ni-YSZ-supported cells. The high performance is due in part to the low resistance of the thin YSZ electrolyte, and also to the low fuel electrode polarization resistance, which decreases with fuel electrode in the order: Ni-YSZ > STF > STFN > STFR. The high performance of the latter two electrodes is due to exsolution of catalytic metal nanoparticles; the results are discussed in terms of the microstructure and properties of each electrode material, and surface oxygen exchange resistance values are obtained over a range of conditions for STF, STFN, and STFN. The STF fuel electrodes also provide good stability during redox cycling. 

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3. Sustainable Multifunctionality: Bio‐Inspired Printing of Nanocellulose Aerogel Acoustical Materials

   https://doi.org/10.1002/admt.202400232  

   Yang, Guang; Lomte, Amulya; Sharma, Bhisham; Lei, Shuting; Lin, Dong (August 2024, Advanced Materials Technologies)

   Abstract The 3D freeze printing (3DFP) of nanocellulose aerogels are demonstrated with large‐scale aligned pore orientations as a sustainable alternative to current acoustical materials. In contrast with the unidirectional pore network orientations obtained from current 3DFP techniques, a bidirectional orientation is achieved by using an inhomogeneous printing substrate to alter the thermal gradient within the print volume. The microstructural morphology shows that bidirectional printing results in a 2D pore orientation, with comparatively thinner pore walls and larger pore widths. Acoustic measurements reveal that altering the pore network characteristics significantly affects the acoustical behavior of the printed CNC aerogels; the wider pores allow the bidirectional CNC aerogels to provide higher sound absorption performance at lower frequencies than the unidirectional samples. Notably, both 3D Freeze printed CNC aerogels provide substantially higher sound transmission loss performance as compared to current acoustical materials. The unidirectional pore structure results in CNC aerogels with higher stiffness and improved energy absorption performance, with both 3D freeze printed CNC aerogels outperforming other CNC aerogel materials in their stiffness‐to‐density ratios. The ability to simultaneously control their pore orientation and macrostructural geometry paves the way for printing complex shaped CNC aerogel structures for multifunctional noise control applications. 

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4. Influence of In Situ and Ex Situ Heat Treatments on the Mechanical Behavior of LPBF-Fabricated Fe–Mn–Al–Ni Shape Memory Alloys

   https://doi.org/10.1007/s40830-025-00544-x  

   Algamal, Anwar; Gandhi, Umesh; Qattawi, Ala (June 2025, Shape Memory and Superelasticity)

   Abstract This study investigates the fabrication of Fe–Mn–Al–Ni iron-based shape memory alloys (SMAs) using laser powder bed fusion (LPBF) across a range of laser powers. The influence of energy input on material properties was assessed by evaluating the resulting volumetric energy density. Samples were produced under both as-built conditions and subjected to in situ and ex situ treatments to enhance performance. Mechanical properties were characterized through macro-indentation, Profilometry-based Indentation Plastometry (PIP), and nanoindentation techniques, while room-temperature compression testing was conducted to assess superelastic behavior. Microstructural and phase variations were analyzed using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results showed that increasing the fabrication power improved the mechanical properties of the as-built SMAs, with the optimal performance achieved at 175 W. In situ/ex situ treatments led to a significant reduction in strength but enhanced ductility by up to 39%, along with a 52% reduction in microhardness for samples fabricated at 175 W. Overall, the LPBF-produced Fe–Mn–Al–Ni SMAs exhibited good strain recovery and stability, comparable to those produced by conventional methods. This work demonstrates the potential of LPBF in developing Fe–Mn–Al–Ni SMAs with properties matching traditionally manufactured counterparts. Graphical Abstract Mechanical behavior and microstructural features of LPBF-fabricated Fe–Mn–Al–Ni SMA under the effects of in situ and ex situ treatments 

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5. Genomic evidence that microbial carbon degradation is dominated by iron redox metabolism in thawing permafrost

   https://doi.org/10.1038/s43705-023-00326-5  

   Romanowicz, Karl J; Crump, Byron C; Kling, George W (December 2023, ISME Communications)

   Abstract Microorganisms drive many aspects of organic carbon cycling in thawing permafrost soils, but the compositional trajectory of the post-thaw microbiome and its metabolic activity remain uncertain, which limits our ability to predict permafrost–climate feedbacks in a warming world. Using quantitative metabarcoding and metagenomic sequencing, we determined relative and absolute changes in microbiome composition and functional gene abundance during thaw incubations of wet sedge tundra collected from northern Alaska, USA. Organic soils from the tundra active-layer (0–50 cm), transition-zone (50–70 cm), and permafrost (70+ cm) depths were incubated under reducing conditions at 4 °C for 30 days to mimic an extended thaw duration. Following extended thaw, we found that iron (Fe)-cycling Gammaproteobacteria, specifically the heterotrophic Fe(III)-reducing Rhodoferax sp. and chemoautotrophic Fe(II)-oxidizing Gallionella sp., increased by 3–5 orders of magnitude in absolute abundance within the transition-zone and permafrost microbiomes, accounting for 65% of community abundance. We also found that the abundance of genes for Fe(III) reduction (e.g., MtrE) and Fe(II) oxidation (e.g., Cyc1) increased concurrently with genes for benzoate degradation and pyruvate metabolism, in which pyruvate is used to generate acetate that can be oxidized, along with benzoate, to CO2 when coupled with Fe(III) reduction. Gene abundance for CH4 metabolism decreased following extended thaw, suggesting dissimilatory Fe(III) reduction suppresses acetoclastic methanogenesis under reducing conditions. Our genomic evidence indicates that microbial carbon degradation is dominated by iron redox metabolism via an increase in gene abundance associated with Fe(III) reduction and Fe(II) oxidation during initial permafrost thaw, likely increasing microbial respiration while suppressing methanogenesis in wet sedge tundra. 

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