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Mounted on top of furnaces, laboratory viscometers can be used for the rheological characterization of high temperature melts, such as molten rocks (lava). However, there are no instruments capable of measuring the viscosity of large volumes of high temperature melts outside the laboratory at, for example, active lava flows on volcanoes or at industrial sites. In this article, we describe a new instrument designed to be easy to operate, highly mobile, and capable of measuring the viscosity of high temperature liquids and suspensions (<1350 °C). The device consists of a torque sensor mounted in line with a stainless-steel shear vane that is immersed in the melt and driven by a motor that rotates the shear vane. In addition, a thermocouple placed between the blades of the shear vane measures the temperature of the melt at the measurement location. An onboard microcomputer records torque, rotation rate, and temperature simultaneously and in real time, thus enabling the characterization of the rheological flow curve of the material as a function of temperature and strain rate. The instrument is calibrated using viscosity standards at low temperatures (20–60 °C) and over a wide range of stress (30–3870 Pa), strain rate (0.1–27.9 s−1), and viscosity (10–650 Pa s). High temperature tests were performed in large scale experiments within ∼25 l of lava at temperatures between 1000 and 1350 °C to validate the system’s performance for future use in natural lava flows. This portable field viscometer was primarily designed to measure the viscosity of geological melts at their relevant temperatures and in their natural state on the flanks of volcanoes, but it could also be used for industrial purposes and beyond.
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This content will become publicly available on December 1, 2025
High-Throughput falling ball viscometer for measuring High-Temperature molten salts
The demand for clean energy production and storage has increased interest in molten salt technologies, including Molten Salt Reactors (MSR). Understanding of how molten salts properties change with respect to temperature and structure is vital to establishing efficient, cost effective MSR systems. Research into these materials however has been limited due to the difficulty in accurately measuring properties of these reactive materials at elevated temperatures and controlled environment in a time efficient way. Much research has turned to molecular dynamic (MD) modeling to alleviate these issues. This research presents a custom fabricated falling ball viscometer system for measuring molten salt viscosity quickly. A model for correlating velocity to viscosity for Re < 300 was also developed for use with this system. The viscometer is demonstrated on eutectic FLiNaK and NaF-ZrF4 (53–47 mol%) up to 150 K above the respective melting points. The results are compared to MD simulations to verify their effectiveness for predicting viscosity and previously reported measurements.
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- Award ID(s):
- 1937829
- PAR ID:
- 10571060
- Publisher / Repository:
- Elsevier
- Date Published:
- Journal Name:
- Nuclear Engineering and Design
- Volume:
- 429
- Issue:
- C
- ISSN:
- 0029-5493
- Page Range / eLocation ID:
- 113612
- Subject(s) / Keyword(s):
- High-throughput Physical Property Measurements
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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