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Cubic boron nitride (c-BN), with a small 1.4% lattice mismatch with diamond, presents a heterostructure with multiple opportunities for electronic device applications. However, the formation of c-BN/diamond heterostructures has been limited by the tendency to form hexagonal BN at the interface. In this study, c-BN has been deposited on free standing polycrystalline and single crystal boron-doped diamond substrates via electron cyclotron resonance plasma enhanced chemical vapor deposition (ECR-PECVD), employing fluorine chemistry. In situ x-ray photoelectron spectroscopy (XPS) is used to characterize the nucleation and growth of boron nitride (BN) films as a function of hydrogen gas flow rates during deposition. The PECVD growth rate of BN was found to increase with increased hydrogen gas flow. In the absence of hydrogen gas flow, the BN layer was reduced in thickness or etched. The XPS results show that an excess of hydrogen gas significantly increases the percent of sp2 bonding, characteristic of hexagonal BN (h-BN), particularly during initial layer growth. Reducing the hydrogen flow, such that hydrogen gas is the limiting reactant, minimizes the sp2 bonding during the nucleation of BN. TEM results indicate the partial coverage of the diamond with thin epitaxial islands of c-BN. The limited hydrogen reaction is found to be a favorable growth environment for c-BN on boron-doped diamond.
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Surface chemistry of c-BN epitaxial growth on diamond substrates using fluorine-assisted ECR PECVD
Epitaxial films of cubic boron nitride (c-BN) have been grown on single-crystal boron-doped diamond substrates by electron cyclotron resonance plasma-enhanced chemical vapor deposition using gas mixtures of Ar–He–N2–BF3–H2. The resulting c-BN films have been characterized using in situ x-ray photoelectron spectroscopy to establish the growth surface bonding (i.e., sp3 or sp2). The interface and film crystal structure were characterized with high resolution electron microscopy and electron-energy-loss spectroscopy. This study considers three stages of the growth process: in situ surface preparation, initial nucleation and growth of c-BN, and growth of the epitaxial c-BN layer. Prior studies from our group have established that hydrogen gas phase concentration affects fluorine-induced etching and c-BN nucleation. The results of this study establish that by optimizing the surface chemistry for all three stages of the growth process, it is possible to achieve an adherent, oriented epitaxial c-BN layer, a workable growth rate (∼50 nm/hr), cubic phase BN throughout, and negligible sp2 bonding except at the interface.
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- Award ID(s):
- 2003567
- PAR ID:
- 10597930
- Publisher / Repository:
- American Institute of Physics
- Date Published:
- Journal Name:
- APL Materials
- Volume:
- 13
- Issue:
- 6
- ISSN:
- 2166-532X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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