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1. Micromechanical origins of remarkable elongation-to-fracture in AHSS TRIP steels via continuous bending under tension

   https://doi.org/141876  

   Sharma, Rishabh; Poulin, Camille M.; Knezevic, Marko; Miles, Michael P.; Fullwood, David T. (August 2021, Materials science engineering)

   null (Ed.)

   Continuous bending under tension (CBT) is known to achieve elongation-to-failure well above that achieved under a conventional uniaxial simple tension (ST) strain path. However, the detailed mechanism for supplying this increased ductility has not been fully understood. It is clear that the necking that occurs in a typical ST specimen is avoided by constantly moving the region of plastic deformation during the CBT process. The volume of material in which the flow stress is greatest is limited to a moving line where the rollers contact the sheet and superimpose bending stress on the applied tensile load. Hence the condition of a large volume of material experiencing stress greater than the material flow stress, leading to strain localization during ST, is avoided. However, the magnitude of the contribution of this phenomenon to the overall increase in elongation is unclear. In the current set of experiments, an elongation to fracture (ETF) of 4.56x and 3.7x higher than ST was achieved by fine-tuning CBT forming parameters for Q&P 1180 and TBF 1180, respectively. A comparison of maximum local strains near the final point of fracture in ST and CBT sheets via digital image correlation revealed that avoidance of localization of plastic strain during CBT accounts for less than half of the increased elongation in the CBT specimens for two steels containing different amounts of retained austenite (RA). Geometrically necessary dislocation evolution is monitored using high-resolution EBSD (HREBSD) for both strain paths, indicating a lower hardening rate in the CBT samples in the bulk of the sheet, potentially relating to the cyclical nature of the stress in the outer layers of the sheet. Interestingly, the GND evolution in the center of the sheet, which does not experience the same amplitude of cyclic stress, follows the ST behavior more closely than the sheet edges. This appears to contribute to a precipitous drop in residual ductility for the specimens that are pulled in ST after partial CBT processing. The rate of transformation of RA is also tracked in the steels, with a significantly lower rate of transformation during CBT, compared to ST. This suggests that a slower transformation rate achieved under CBT also contributed to higher strain-to-failure levels. 

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2. Artificial neural network enhanced plasticity modelling and ductile fracture characterization of grade-1 commercial pure titanium

   https://doi.org/10.1016/j.ijplas.2024.104044  

   Ebrahim, Abrar Salam; Zhang, Qi; Ha, Jinjin (June 2024, International Journal of Plasticity)

   This study primarily aims to develop a robust modelling approach to capture complex material behavior of CP-Ti, appeared by high anisotropy, differential hardening due to anisotropy evolution, and flow behavior sensitive to strain rate and temperature, using artificial neural networks (ANNs). Plasticity is characterized by uniaxial tension and in-plane biaxial tension tests at temperatures of 0°C and 20°C with strain rates of 0.001 /s and 0.01 /s, and the results are used to calibrate the non-quadratic anisotropic Yld2000-3d yield function with respect to the plastic work. In order to predict the intricate plastic deformation with the temperature and strain rate effects, two distinct ANN models are developed; one is to capture the strain hardening behavior and the other to predict the anisotropic parameters in the chosen yield function. The developed ANN models predict an unseen dataset well, which is intermediate testing conditions at a temperature of 10°C and strain rate of 0.005 /s. The ANN models, being computationally stable and adhering to conventional constitutive equations, are implemented into a user material subroutine for the ductile fracture characterization of CP-Ti sheet using the hybrid experimental-numerical analysis. The favorable agreement between experimental data and numerical predictions, particularly using the ANN models with evolving anisotropic material parameters for the Yld2000-3d yield function, underscores the significance of differential hardening effect on the ductile fracture behavior and highlights the capabilities of ANN models to capture the complex plastic behavior of CP-Ti. The key parameters including stress triaxiality, Lode angle parameter, and equivalent plastic strain at the fracture location are extracted from the simulations, enabling the calibration of ductile fracture models, namely Johnson-Cook, Hosford-Coulomb, and Lou-2014, and construction of fracture envelopes. 

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3. Effect of Strain Path on Retained Austenite Transformation Rates and Material Ductility in Transformation-Induced Plasticity-Assisted Advanced High-Strength Steel

   https://doi.org/10.3390/jmmp9030075  

   Gibbs, Parker; Adams, Derrik; Fullwood, David T; Homer, Eric R; Sachdev, Anil K; Miles, Michael P (March 2025, Journal of Manufacturing and Materials Processing)

   TBF 1180 steel was plastically deformed under different strain paths in order to study both the ductility and RA transformation rates. Specimens were prepared from a 1 mm thick sheet and then tested incrementally under uniaxial tension, plane-strain tension, and biaxial tension. The retained austenite (RA) levels were measured, as a function of the plastic strain, using electron backscatter diffraction (EBSD). The plane-strain tension specimens had the fastest rate of RA transformation as a function of strain, followed by uniaxial tension, and then biaxial tension. The forming limits were measured for each strain path, yielding major limit strains of 0.12 under uniaxial tension, 0.09 under plane-strain tension, and 0.16 under biaxial tension. These results were compared to prior work on a 1.2 mm Q&P 1180 steel sheet, which had a similar yield and ultimate tensile strength, but exhibited slightly greater forming limits than the TBF material. The visual inspection of the micrographs appeared to show an equiaxed RA morphology in the Q&P 1180 steel and a mixture of equiaxed and lamellar RA grains in the TBF 1180 steel. However, the statistics generated by EBSD revealed that both alloys had RA grains with essentially the same aspect ratios. The average RA grain size in the Q&P alloy was found to be about three times larger than that of the TBF alloy. As such, the small but consistent formability advantage exhibited by the Q&P 1180 alloy along all three strain paths can be attributed to its larger average RA grain size, where larger RA grain sizes correlated with a more gradual transformation rate. 

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4. Necking and drawing of rubber–plastic bilayer laminates

   https://doi.org/10.1039/C8SM00684A  

   Ramachandran, Rahul G.; Hariharakrishnan, S.; Fortunato, Ronald; Abramowitch, Steven D.; Maiti, Spandan; Velankar, Sachin S. (January 2018, Soft Matter)

   We examine the stretching behavior of rubber–plastic composites composed of a layer of styrene–ethylene/propylene–styrene (SEPS) rubber, bonded to a layer of linear low density polyethylene (LLDPE) plastic. Dog-bone shaped samples of rubber, plastic, and rubber–plastic bilayers with rubber : plastic thickness ratio in the range of 1.2–9 were subjected to uniaxial tension tests. The degree of inhomogeneity of deformation was quantified by digital image correlation analysis of video recordings of these tests. In tension, the SEPS layer showed homogeneous deformation, whereas the LLDPE layer showed necking followed by stable drawing owing to its elastoplastic deformation behavior and post-yield strain hardening. Bilayer laminates showed behavior intermediate between the plastic and the rubber, with the degree of necking and drawing reducing as the rubber : plastic ratio increased. A simple model was developed in which the force in the bilayer was taken as the sum of forces in the plastic and the rubber layers measured independently. By applying a mechanical energy balance to this model, the changes in bilayer necking behavior with rubber thickness could be predicted qualitatively. 

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5. Inter-void shearing effect on damage evolution under plane strain deformation in high-strength aluminum alloy sheet

   https://doi.org/10.1016/j.jmrt.2023.09.079  

   Lee, Jinwoo; Bong, Hyuk Jong; Ha, Jinjin; Kim, Daeyong (September 2023, Journal of Materials Research and Technology)

   In this study, the ductile damage responses of high-strength 7000 series aluminum alloy (AA), AA 7075-T6 sheet samples, subjected to the plane strain deformation mode were investigated using finite element (FE) simulations. In the experiments, uniaxial tension (UT) and plane strain tension (PST) tests were conducted to characterize the plasticity and ductile damage behavior of the AA 7075-T6 sheet samples. The limiting dome height (LDH) and V-die air bending tests were conducted to evaluate the ductility of the material subjected to plastic deformation and friction between the tools, and the corresponding fractured samples were qualitatively analyzed in terms of dimples using fractography. FE simulations were performed to predict the ductility of the AA 7075-T6 sheet samples under plane strain deformation using an enhanced Gurson−Tvergaard−Needleman (GTN) model, namely the GTN-shear model. The model was improved by adding the shear dimple effect to the original GTN model. The predicted results in terms of the load–displacement curves and displacements at the onset of failure were in good agreement with experimental data from the aforementioned tests. Furthermore, virtual roll forming simulations were conducted using the GTN-shear model to determine the effect of the prediction on ductile behavior for industrial applications. 

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