Abstract Magnetically actuated microrobots offer transformative potential for biomedical applications such as targeted drug delivery and minimally invasive diagnostics. However, existing fabrication methods are constrained by challenges in magnetic material integration, structural robustness, and reproducibility. In this work, we present an improved direct-printing strategy that integrates permanent micro-magnets into microrobots during the two-photon polymerization (TPP) process, thereby eliminating the need for post-assembly alignment or insertion. To enhance magnetic-material compatibility and interfacial reliability, a sputtering-based surface modification technique is introduced, enabling robust integration of both pre-coated and surface-treated magnets. Using this approach, four functional microrobotic platforms are demonstrated: (1) a helical microswimmer for efficient propulsion, (2) a micro-scale tumbling microrobot for terrain locomotion, (3) a compliant micro-gripper for precise grasping and manipulation, and (4) a mini-MicroTumbler (MMT) incorporating a sputter-modified magnet for stable microscale actuation. Performance characterization was conducted under varying actuation frequencies and environments. The microswimmer exhibited frequency-dependent propulsion consistent with magnetic step-out behavior, the MicroTumbler achieved stable locomotion across inclined surfaces, the micro-gripper demonstrated controllable deformation and object manipulation, and the MMT showed reliable frequency-dependent motion. This study establishes a scalable, material-flexible, and high-fidelity fabrication method for embedded-magnet microrobots, broadening the design space and enabling the next generation of multifunctional, magnetically actuated microsystems.
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TriMag Microrobots: 3D‐Printed Microrobots for Magnetic Actuation, Imaging, and Hyperthermia
Abstract Microrobots hold immense potential in biomedical applications, including drug delivery, disease diagnostics, and minimally invasive surgeries. However, two key challenges hinder their clinical translation: achieving scalable and precision fabrication, and enabling non‐invasive imaging and tracking within deep biological tissues. Magnetic particle imaging (MPI), a cutting‐edge imaging modality, addresses these challenges by detecting the magnetization of nanoparticles and visualizing superparamagnetic nanoparticles (SPIONs) with sub‐millimeter resolution, free from interference by biological tissues. This capability makes MPI an ideal tool for tracking magnetic microrobots in deep tissue environments. In this study, “TriMag” microrobots are introduced: 3D‐printed microrobots with three integrated magnetic functionalities—magnetic actuation, magnetic particle imaging, and magnetic hyperthermia. The TriMag microrobots are fabricated using an innovative method that combines two‐photon lithography for 3D printing biocompatible hydrogel structures with in situ chemical reactions to embed the hydrogel scaffold with Fe3O4nanoparticles for good MPI contrast and CoFe2O4nanoparticles for efficient magnetothermal heating. This approach enables scalable, precise fabrication of helical magnetic hydrogel microrobots. The resulting TriMag microrobots, with the synergistic effects of Fe3O4and CoFe2O4nanoparticles, demonstrate efficient magnetic actuation for controlled movement, precise imaging via MPI for imaging and tracking in biological fluid and organs, including porcine eye and mouse stomach, and magnetothermal heating for tumor ablation in a mouse model. By combining these capabilities, the fabrication and imaging approach provides a robust platform for non‐invasive monitoring and manipulation of microrobots for transformative applications in medical treatment and biological research.
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- PAR ID:
- 10631915
- Publisher / Repository:
- Wiley-VCH GmbH
- Date Published:
- Journal Name:
- Advanced Materials
- ISSN:
- 0935-9648
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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