Thermoplastic resins (linear low-density polyethylene (LLDPE), high-density polyethylene (HDPE), and polypropylene (PP)) reinforced by different content ratios of raw agave fibers were prepared and characterized in terms of their mechanical, thermal, and chemical properties as well as their morphology. The morphological properties of agave fibers and films were characterized by scanning electron microscopy and the variations in chemical interactions between the filler and matrix materials were studied using Fourier-transform infrared spectroscopy. No significant chemical interaction between the filler and matrix was observed. Melting point and crystallinity of the composites were evaluated for the effect of agave fiber on thermal properties of the composites, and modulus and yield strength parameters were inspected for mechanical analysis. While addition of natural fillers did not affect the overall thermal properties of the composite materials, elastic modulus and yielding stress exhibited direct correlation to the filler content and increased as the fiber content was increased. The highest elastic moduli were achieved with 20 wt % agave fiber for all the three composites. The values were increased by 319.3%, 69.2%, and 57.2%, for LLDPE, HDPE, and PP, respectively. The optimum yield stresses were achieved with 20 wt % fiber for LLDPE increasing by 84.2% and with 30 wt % for both HDPE and PP, increasing by 52% and 12.3% respectively.
more »
« less
This content will become publicly available on September 1, 2026
Thermomechanical Properties of Sustainable Polymer Composites Incorporating Agricultural Wastes
Polymer matrix composites have been used extensively in the aerospace and automotive industries. Nevertheless, the growing demand for composites raises concerns about the thermal stability, cost, and environmental impacts of synthetic fillers like graphene and carbon nanotubes. Hence, this study investigates the possibility of enhancing the thermomechanical properties of polymer composites through the incorporation of agricultural waste as fillers. Particles from walnut, coffee, and coconut shells were used as fillers to create particulate composites. Bio-based composites with 10 to 30 wt.% filler were created by sifting these particles into various mesh sizes and dispersing them in an epoxy matrix. In comparison to the pure polymer, DSC results indicated that the inclusion of 50 mesh 30 wt.% agricultural waste fillers increased the glass transition temperature by 8.5%, from 55.6 °C to 60.33 °C. Also, the TGA data showed improved thermal stability. Subsequently, the agricultural wastes were employed as reinforcement for laminated composites containing woven glass fiber with a 50% fiber volume fraction, eight plies, and varying particle filler weight percentages from 0% to 6% with respect to the laminated composite. The hybrid laminated composite demonstrated improved impact resistance of 142% in low-velocity impact testing. These results demonstrate that fillers made of agricultural wastes can enhance the thermomechanical properties of sustainable composites, creating new environmentally friendly prospects for the automotive and aerospace industries.
more »
« less
- Award ID(s):
- 2418415
- PAR ID:
- 10637380
- Publisher / Repository:
- MDPI
- Date Published:
- Journal Name:
- Journal of Manufacturing and Materials Processing
- Volume:
- 9
- Issue:
- 9
- ISSN:
- 2504-4494
- Page Range / eLocation ID:
- 315
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Abstract Composites play progressively significant roles across a spectrum of applications involving high‐performance materials and products within industries such as aerospace, naval, automotive, construction, missiles, and defense technology. Notably, oriented fiber composites have garnered substantial attention due to their advantageous attributes like a high strength‐to‐weight ratio and controlled anisotropy. Nonetheless, challenges persist in uneven fiber alignment, fiber clustering within the matrix material, and constraints on fiber volume, impeding the mass production of oriented fiber‐reinforced composites. In this study, we present a novel approach to 3D printing of uniformly aligned short fiber reinforcement in a composite of heavily loaded carbon and nylon. Capitalizing on the additive manufacturing potential of rapidity and precision, the extrusion process induces carbon fiber (CF) alignments in filaments via shear forces. The 3D‐printed structures that were created displayed impressive potential for customization. They consistently demonstrated improved mechanical and thermal properties when compared to the original nylon structures. Our methodology for producing uniformly dispersed and aligned short fiber reinforcement in polymer composites promises to propel the advancement of design and manufacturing for high‐performance composite materials and components.more » « less
-
The utilization of multifunctional composite materials presents significant advantages in terms of system efficiency, cost-effectiveness, and miniaturization, making them highly valuable for a wide range of industrial applications. One approach to harness the multifunctionality of carbon fiber reinforced polymer (CFRP) is to integrate it with a secondary material to form a hybrid composite. In our previous research, we explored the use of carbonaceous material derived from coconut shells as a sustainable alternative to inorganic fillers, aiming to enhance the out-of-plane mechanical performance of CFRP. In this study, our focus is to investigate the influence of carbonized coconut shell particles on the non-structural properties of CFRP, specifically electromagnetic interference (EMI) shielding, thermal stability, and water absorption resistance. The carbonized material was prepared by thermal processing at 400 °C. Varying proportions of carbonized material, ranging from 1% to 5% by weight, were thoroughly mixed with epoxy resin to form the matrix used for impregnating woven carbon fabric with a volume fraction of 29%. Through measurements of scattering parameters, we found that the hybrid composites with particle loadings up to 3% exhibited EMI shielding effectiveness suitable for industrial applications. Also, incorporating low concentrations of carbonized particle to CFRP enhances the thermal stability of hybrid CFRP composites. However, the inclusion of carbonized particle to CFRP has a complex effect on the glass transition temperature. Even so, the hybrid composite with 2% particle loading exhibits the highest glass transition temperature and lowest damping factor among the tested variations. Furthermore, when subjected to a 7-day water immersion test, hybrid composites with 3% or less amount of carbonized particle showed the least water absorption. The favorable outcome can be attributed to good interfacial bonding at the matrix/fiber interface. Conversely, at higher particle concentrations, aggregation of particles and formation of interfacial and internal pores was observed, ultimately resulting in deteriorated measured properties. The improved non-structural functionalities observed in these biocomposites suggest the potential for a more sustainable and cost-effective alternative to their inorganic-based counterparts. This advancement in multifunctional composites could pave the way for enhanced applications of biocomposites in various industries.more » « less
-
To push upper boundaries of thermal conductivity in polymer composites, understanding of thermal transport mechanisms is crucial. Despite extensive simulations, systematic experimental investigation on thermal transport in polymer composites is limited. To better understand thermal transport processes, we design polymer composites with perfect fillers (graphite) and defective fillers (graphite oxide), using polyvinyl alcohol (PVA) as a matrix model. Measured thermal conductivities of ~1.38 ± 0.22 W m−1K−1in PVA/defective filler composites is higher than those of ~0.86 ± 0.21 W m−1K−1in PVA/perfect filler composites, while measured thermal conductivities in defective fillers are lower than those of perfect fillers. We identify how thermal transport occurs across heterogeneous interfaces. Thermal transport measurements, neutron scattering, quantum mechanical modeling, and molecular dynamics simulations reveal that vibrational coupling between PVA and defective fillers at PVA/filler interfaces enhances thermal conductivity, suggesting that defects in polymer composites improve thermal transport by promoting this vibrational coupling.more » « less
-
Carbon fiber reinforced polymer (CFRP) composites are uniquely essential materials in the aerospace, automobile, energy, sporting, and an increasing number of other industries. Consequently, we are amassing an accumulation of CFRP waste latent in value. Electrochemical techniques to recycle carbon fiber reinforced polymers have recently emerged as viable methods to remove the composite matrix from these materials and recover fibers. In many of these techniques, the composite is immersed in a solvent and acts as an electrochemical anode while a voltage is applied to the electrolytic cell. Still, few methods leverage the conductivity of the composite to mediate its own disassembly. We have introduced an electrolytic method that leverages this conductivity to electrolyze acetic acid to form methyl radicals that cleave the C-N bonds of the epoxy matrix and cleanly separate ordered fibers from the matrix. This talk will discuss the motivation and development for this new electrochemical method and explain the chemical mechanism through which it works.more » « less
An official website of the United States government
