skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Integrated design of aluminum-enriched high-entropy refractory B2 alloys with synergy of high strength and ductility
Refractory high-entropy alloys (RHEAs) are promising high-temperature structural materials. Their large compositional space poses great design challenges for phase control and high strength-ductility synergy. The present research pioneers using integrated high-throughput machine learning with Monte Carlo simulations supplemented by ab initio calculations to effectively navigate phase selection and mechanical property predictions, developing single-phase ordered B2 aluminum-enriched RHEAs (Al-RHEAs) demonstrating high strength and ductility. These Al-RHEAs achieve remarkable mechanical properties, including compressive yield strengths up to 1.7 gigapascals, fracture strains exceeding 50%, and notable high-temperature strength retention. They also demonstrate a tensile yield strength of 1.0 gigapascals with a ductility of 9%, albeit with B2 ordering. Furthermore, we identify valence electron count domains for alloy ductility and brittleness with the explanation from density functional theory and provide crucial insights into elemental influence on atomic ordering and mechanical performance. The work sets forth a strategic blueprint for high-throughput alloy design and reveals fundamental principles governing the mechanical properties of advanced structural alloys.  more » « less
Award ID(s):
2226508
PAR ID:
10649428
Author(s) / Creator(s):
 ;  ;  ;  ;  ;  
Publisher / Repository:
American Association for the Advancement of Science (AAAS)
Date Published:
Journal Name:
Science Advances
Volume:
10
Issue:
49
ISSN:
2375-2548
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Low-density materials show promising prospects for industrial application in engineering, and have remained a research hotspot. The ingots of Al15Zr40Ti28Nb12Cr5, Al15Zr40Ti28Nb12Mo5 and Al15Zr40Ti28Nb12Si5 high-entropy alloys were prepared using an arc melting method. With the addition of the Cr, Mo, and Si, the phase structures of these alloys changed to a dual phase. The Cr and Mo promote the formation of the B2 phase, while the Si promotes the formation of a large amount of the silicides. The compression yield strengths of these alloys are ~1.36 GPa, ~1.27 GPa, and ~1.35 GPa, respectively. The addition of Si and Cr significantly reduces the compression ductility, and the Al15Zr40Ti28Nb12SiMo5 high-entropy alloy exhibits excellent comprehensive mechanical properties. This work investigated the influence of Cr, Mo, and Si on the phase structures and properties of the low-density Al-Zr-Ti-Nb high-entropy alloys, providing theoretical and scientific support for the development of advanced low-density alloys. 
    more » « less
  2. Abstract Severe lattice distortion is a prominent feature of high-entropy alloys (HEAs) considered a reason for many of those alloys’ properties. Nevertheless, accurate characterizations of lattice distortion are still scarce to only cover a tiny fraction of HEA’s giant composition space due to the expensive experimental or computational costs. Here we present a physics-informed statistical model to efficiently produce high-throughput lattice distortion predictions for refractory non-dilute/high-entropy alloys (RHEAs) in a 10-element composition space. The model offers improved accuracy over conventional methods for fast estimates of lattice distortion by making predictions based on physical properties of interatomic bonding rather than atomic size mismatch of pure elements. The modeling of lattice distortion also implements a predictive model for yield strengths of RHEAs validated by various sets of experimental data. Combining our previous model on intrinsic ductility, a data mining design framework is demonstrated for efficient exploration of strong and ductile single-phase RHEAs. 
    more » « less
  3. AlxCoCrFeNi High Entropy Alloys (HEAs), also referred to as multiprincipal element alloys, have attracted significant interest due to their promising mechanical and structural properties. Despite these attributes, AlxCoCrFeNi HEAs are susceptible to phase separation, forming a wide range of secondary phases upon aging, including NiAl–B2 and Cr-rich phases. Controlling the formation of these phases will enable the design of age-hardenable alloys with optimized corrosion resistance. In this study, we examine the critical role of Al additions and their concentration on the stability of the CoCrFeNi base alloy, uncovering the connections between Al composition and the resulting microstructure. Addition of 0.1 mol fraction of Al destabilizes the single-phase microstructure and results in the formation of Cr-rich body-centered-cubic (bcc) phases. Increasing the composition of Al (0.3–0.5 mol fraction) results in the formation of more complex coprecipitates, NiAl–B2 and Cr-rich bcc. Interestingly, we find that the increase of the Al content stimulates the formation of NiAl–B2 phases, increases the overall density of secondary phases, and influences the content of Cr in Cr-rich bcc phases. Density functional theory calculations of simple decomposition reactions of AlxCoCrFeNi HEAs corroborate the tendency for precipitate formation of these phases upon increased Al composition. Additionally, these calculations support previous results, indicating the base CoCrFeNi alloy to be unstable at low temperature. This work provides a foundation for predictive understanding of phase evolution, opening the window toward designing innovative alloys for targeted applications. 
    more » « less
  4. Abstract Refractory high‐entropy alloys (RHEAs) show promising applications at high temperatures. However, achieving high strengths at elevated temperatures above 1173K is still challenging due to heat softening. Using intrinsic material characteristics as the alloy‐design principles, a single‐phase body‐centered‐cubic (BCC) CrMoNbV RHEA with high‐temperature strengths (beyond 1000 MPa at 1273 K) is designed, superior to other reported RHEAs as well as conventional superalloys. The origin of the high‐temperature strength is revealed by in situ neutron scattering, transmission‐electron microscopy, and first‐principles calculations. The CrMoNbV's elevated‐temperature strength retention up to 1273 K arises from its large atomic‐size and elastic‐modulus mismatches, the insensitive temperature dependence of elastic constants, and the dominance of non‐screw character dislocations caused by the strong solute pinning, which makes the solid‐solution strengthening pronounced. The alloy‐design principles and the insights in this study pave the way to design RHEAs with outstanding high‐temperature strength. 
    more » « less
  5. Multicomponent refractory alloys have the potential to operate in high-temperature environments. Alloys with heterogeneous/composite microstructure exhibit an optimal combination of high strength and ductility. The present work generates designed compositions using high-throughput computational and machine-learning (ML) models based on elements Mo-Nb-Ti-V-W-Zr manufactured utilizing vacuum arc melting. The experimentally observed phases were consistent with CALPHAD and Scheil simulations. ML models were used to predict the room temperature mechanical properties of the alloy and were validated with experimental mechanical data obtained from the three-point bending and compression tests. This work collectively showcases a data-driven, inverse design methodology that can effectively identify new promising multicomponent refractory alloys. 
    more » « less