Abstract During cyclic loading, localization of intragranular deformation due to crystallographic slip acts as a precursor for crack initiation, often at coherent twin boundaries. A suite of high-resolution synchrotron X-ray characterizations, coupled with a crystal plasticity simulation, was conducted on a polycrystalline nickel-based superalloy microstructure near a parent-twin boundary in order to understand the deformation localization behavior of this critical, 3D microstructural configuration. Dark-field X-ray microscopy was spatially linked to high energy X-ray diffraction microscopy and X-ray diffraction contrast tomography in order to quantify, with cutting-edge resolution, an intragranular misorientation and high elastic strain gradients near a twin boundary. These observations quantify the extreme sub-grain scale stress gradients present in polycrystalline microstructures, which often lead to fatigue failure.
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Physics-assisted data-driven stochastic reduced-order models for attribution of heterogeneous stress distributions in low-grain polycrystals
Understanding stress distributions at grain boundaries in polycrystalline materials is crucial for predicting damaged nucleation sites. In high-purity materials, voids often nucleate at grain boundaries due to high stress from granular interactions and weakened atomic ordering. While traditional crystal plasticity models simulate grain-level mechanics, their high computational cost often prevents systematic identification of critical microstructural features and efficient forecast of extreme damage events. This paper addresses these challenges by developing a computationally efficient physics-assisted statistical modelling framework. The method starts by leveraging physical knowledge to hypothesize a broad set of microstructural factors influencing stress conditions. Causal inference is then applied to reveal the predominant features with physical explanations, leading to a parsimonious statistical model. A conditional Gaussian mixture model (CGMM) is employed when the identified relationship is utilized as a predictive model to quantify the uncertainty not readily explained by these features. Using body-centred cubic (BCC) tantalum as a representative material, a series of synthetic microstructures from single- to octu-crystal configurations are created. Results show that high-stress states strongly correlate with the elastic and plastic deformation capabilities and the directional misalignment of grain responses near boundaries. The statistical model achieves rapid and accurate forecasts, demonstrating its potential for analysing realistic polycrystalline materials.
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- Award ID(s):
- 2118399
- PAR ID:
- 10659662
- Publisher / Repository:
- Royal Society
- Date Published:
- Journal Name:
- Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences
- Volume:
- 481
- Issue:
- 2309
- ISSN:
- 1364-5021
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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