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Free, publicly-accessible full text available April 30, 2026
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Kallepalli, Akhil (Ed.)As the semiconductor and photonics industries grapple with mounting business pressures, weaving resourceefficiency into engineering education has evolved from a priority to an imperative. Under the umbrella of FUTUR-IC, this paper highlights novel pedagogical strategies at Bridgewater State University (BSU) aimed at equipping photonics and optical engineers to address today’s ecological challenges. We detail two complementary approaches that together form a cohesive educational framework. The first involves a newly introduced fresh year-level seminar on Resource Efficient Microchip Manufacturing, which immerses students in resource-efficiency metrics such as Life Cycle Intelligence and “design for resourceefficiency” principles. By interlinking photonic integration concepts with tangible business impact assessments, this course fosters an early appreciation of how advanced technologies can be developed responsibly, with reduced energy consumption and minimized waste. The second approach redefines senior-level engineering design courses to embed multifaceted resourceefficiency criteria in the design process. Through project-based learning and collaboration with industry partners, students integrate photonic solutions with data-driven metrics, refining their ability to propose holistic prototypes. These initiatives go beyond technical mastery to cultivate interdisciplinary collaboration and critical thinking. This work illustrates how an integrated approach to engineering education can spark the next generation of practitioners to design for both technological excellence and business viability.more » « lessFree, publicly-accessible full text available July 7, 2026
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The rapid wear and premature failure of the cutting tool are prone to happen due to increased forces during machining difficult-to-cut materials such as Inconel 718. The application of alternative toolpath such as trochoidal milling has significantly improved tool life and reduced the overall cycle time of the process. The wear pattern of the tool has a direct impact on the cutting forces, which increases with tool deterioration. The cutting forces in milling are modeled through the mechanistic force model and can be designated through a set of force coefficients, i.e. cutting and edge representing the shearing and ploughing phenomenon of metal removal. It has been established in the literature that tool wear has a considerable effect on the value of edge force coefficients. This paper aims to determine the in-process edge force coefficients for the trochoidal toolpath and correlates them with the corresponding flank wear area. The proposed correlation will further assist in predicting the level of flank wear area based on the force values in trochoidal milling.more » « less
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Nickel-based superalloys belong to a category of material employed for extreme conditions and exhibit high strength properties at elevated temperatures that result in poor machinability. Machining such di cult-to-cut materials like Inconel 718 leads to a high rate of tool wear, and therefore trochoidal milling toolpath is used to improve productivity and tool life. The current study analyzes the evolution of the flank wear area of the tool during trochoidal milling of Inconel 718 using an image processing methodology. It is attempted by performing experimental studies until tool failure occurs at several cutting conditions. The machining is performed through several iterations on an identical cutting path, and the number of iterations to failure is recorded. The microstructural image of a flank wear area is captured upon each iteration and processed using an image processing algorithm. It is realized that the evaluation of flank wear area can be an e ective parameter to analyze tool wear. Also, the image processing methodology works e ectively and can be extended during real-time machining.more » « less
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Free, publicly-accessible full text available May 19, 2026
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The machining of nickel-based superalloys such as Inconel 718 still poses a great challenge. The high strength and temperature resistance of these materials lead to poor machinability, resulting in high process forces and extensive tool wear. However, this wear is stochastic when reaching a certain point and is di cult to predict. To generate consistent wear conditions, the tool wear can be decoupled from the milling process by creating artificial wear using grinding. In this paper, a multi-axis approach for decoupling tool wear is presented and analyzed. Therefore, scanning electron microscope images of di erent wear states – worn and artificially worn – are analyzed. In addition, the occurring process forces of naturally and contrived worn inserts are compared in orthogonal cutting experiments as an analogy setup. Finally, a finite element analysis using a novel methodology for segmenting relevant cutting edge sections using digital microscope images provides qualitative insights on the influence of different wear conditions.more » « less
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Abstract While basaltic volcanism is dominant during rifting and continental breakup, felsic magmatism may be a significant component of some rift margins. During International Ocean Discovery Program (IODP) Expedition 396 on the continental margin of Norway, a graphite‐garnet‐cordierite bearing dacitic unit (the Mimir dacite) was recovered in two holes within early Eocene sediments on Mimir High (Site U1570), a marginal high on the Vøring Transform Margin. Here, we present a comprehensive textural, petrological, and geochemical study of the Mimir dacite in order to assess its origin and discuss the geodynamic implications. The major mineral phases (garnet, cordierite, quartz, plagioclase, alkali feldspar) are hosted in a fresh rhyolitic, vesicular, glassy matrix that is locally mingled with sediments. The major element chemistry of garnet and cordierite, the presence of zircon inclusions with inherited cores, and thermobarometric calculations all support an upper crustal metapelitic origin. While most magma‐rich margin models favor crustal anatexis in the lower crust, thermobarometric calculations performed here show that the Mimir dacite was produced at upper‐crustal depths (<5 kbar, 18 km depth) and high temperature (750–800°C) with up to 3 wt% water content. In situ U‐Pb analyses on zircon inclusions give a magmatic crystallization age of 54.6 ± 1.1 Ma, consistent with emplacement that post‐dates the Paleocene‐Eocene Thermal Maximum. Our results suggest that the opening of the Northeast Atlantic was associated with a phase of low‐pressure, high‐temperature crustal anatexis preceding the main phase of magmatism.more » « less
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