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This paper proposes a framework for improving the operational efficiency of automated storage systems under uncertainty.It considers a 2D grid-based storage for uniform-sized loads (e.g., containers, pallets, or totes), which are moved by a robot (or other manipulator) along a collision-free path in the grid. The loads are labeled (i.e., unique) and must be stored in a given sequence, and later be retrieved in a different sequence---an operational pattern that arises in logistics applications, such as last-mile distribution centers and shipyards. The objective is to minimize the load relocations to ensure efficient retrieval. A previous result guarantees a zero-relocation solution for known storage and retrieval sequences, even for storage at full capacity, provided that the side of the grid through which loads are stored/retrieved is at least 3 cells wide. However, in practice, the retrieval sequence can change after the storage phase.To address such uncertainty, this work investigates k-bounded perturbations during retrieval, under which any two loads may depart out of order if they are originally at most k positions apart.We prove that a Theta(k) grid width is necessary and sufficient for eliminating relocations at maximum capacity.We also provide an efficient solver for computing a storage arrangement that is robust to such perturbations.To address the higher-uncertainty case where perturbations exceed k, a strategy is introduced to effectively minimize relocations.Extensive experiments show that, for k up to half the grid width, the proposed storage-retrieval framework essentially eliminates relocations.For k values up to the full grid width, relocations are reduced by 50%+.more » « less
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Modular robots are currently designed to perform a variety of tasks, primarily focusing on locomotion or manipulation through the reconfiguration of rigid modules. However, the potential to integrate multiple functions, such as making each robot deployable and capable of building lattice structures for self-construction and infrastructure creation, remains largely unexplored. To advance the field, we hypothesize that combining tensegrity principles with modular robotics can create lightweight, deformable units capable of integrating three critical functions within a single design: navigating varied terrains, manipulating arbitrary shape objects, and assembling weight-sustainable, active large infrastructures. Here, we designed untethered modular robots that are deformable, lightweight, deployable, outdoor-scale, capable of bearing loads, and capable of 3D attachment and detachment. With these characteristics, the system can form various 3D structures using different assembly methods, such as walking into position or being transported by rotorcraft. The deformability and lightweight nature of each block enable the assembled structures to dynamically change shape, providing capabilities such as added compliance during locomotion and manipulation and the ability to interact with the environment in tasks like tent and bridge assemblies. In summary, we suggest that integrating lightweight and deformable properties into modular robot design offers potential improvements in their adaptability and multi-functionality.more » « less
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State estimation and control are often addressed separately, leading to unsafe execution due to sensing noise, execution errors, and discrepancies between the planning model and reality. Simultaneous control and trajectory estimation using probabilistic graphical models has been proposed as a unified solution to these challenges. Previous work, however, relies heavily on appropriate Gaussian priors and is limited to holonomic robots with linear time-varying models. The current research extends graphical optimization methods to vehicles with arbitrary dynamical models via Simultaneous Trajectory Estimation and Local Adaptation (STELA). The overall approach initializes feasible trajectories using a kinodynamic, sampling-based motion planner. Then, it simultaneously: (i) estimates the past trajectory based on noisy observations, and (ii) adapts the controls to be executed to minimize deviations from the planned, feasible trajectory, while avoiding collisions. The proposed factor graph representation of trajectories in STELA can be applied for any dynamical system given access to first or second-order state update equations, and introduces the duration of execution between two states in the trajectory discretization as an optimization variable. These features provide both generalization and flexibility in trajectory following. In addition to targeting computational efficiency, the proposed strategy performs incremental updates of the factor graph using the iSAM algorithm and introduces a time-window mechanism. This mechanism allows the factor graph to be dynamically updated to operate over a limited history and forward horizon of the planned trajectory. This enables online updates of controls at a minimum of 10Hz. Experiments demonstrate that STELA achieves at least comparable performance to previous frameworks on idealized vehicles with linear dynamics. STELA also directly applies to and successfully solves trajectory following problems for more complex dynamical models. Beyond generalization, simulations assess STELA's robustness under varying levels of sensing and execution noise, while ablation studies highlight the importance of different components of STELA. Real-world experiments validate STELA's practical applicability on a low-cost MuSHR robot, which exhibits high noise and non-trivial dynamics.more » « less
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In critical applications, including search-and-rescue in degraded environments, blockages can be prevalent and prevent the effective deployment of certain sensing modalities, particularly vision, due to occlusion and the constrained range of view of onboard camera sensors. To enable robots to tackle these challenges, we propose a new approach, Proprioceptive Obstacle Detection and Estimation while navigating in clutter PROBE, which instead relies only on the robot's proprioception to infer the presence or absence of occluded rectangular obstacles while predicting their dimensions and poses in SE(2). The proposed approach is a Transformer neural network that receives as input a history of applied torques and sensed whole-body movements of the robot and returns a parameterized representation of the obstacles in the environment. The effectiveness of PROBE is evaluated on simulated environments in Isaac Gym and with a real Unitree Go1 quadruped robot.more » « less
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Object insertion under tight tolerances (less than 1mm) is an important but challenging assembly task as even small errors can result in undesirable contacts. Recent efforts focused on Reinforcement Learning (RL), which often depends on careful definition of dense reward functions. This work proposes an effective strategy for such tasks that integrates traditional model-based control with RL to achieve improved insertion accuracy. The policy is trained exclusively in simulation and is zero-shot transferred to the real system. It employs a potential field-based controller to acquire a model-based policy for inserting a plug into a socket given full observability in simulation. This policy is then integrated with residual RL, which is trained in simulation given only a sparse, goal-reaching reward. A curriculum scheme over observation noise and action magnitude is used for training the residual RL policy. Both policy components use as input the SE(3) poses of both the plug and the socket and return the plug's SE(3) pose transform, which is executed by a robotic arm using a controller. The integrated policy is deployed on the real system without further training or fine-tuning, given a visual SE(3) object tracker. The proposed solution and alternatives are evaluated across a variety of objects and conditions in simulation and reality. The proposed approach outperforms recent RL-based methods in this domain and prior efforts with hybrid policies. Ablations highlight the impact of each component of the approach.more » « less
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Object insertion under tight tolerances (less than 1mm) is an important but challenging assembly task as even small errors can result in undesirable contacts. Recent efforts focused on Reinforcement Learning (RL), which often depends on careful definition of dense reward functions. This work proposes an effective strategy for such tasks that integrates traditional model-based control with RL to achieve improved insertion accuracy. The policy is trained exclusively in simulation and is zero-shot transferred to the real system. It employs a potential field-based controller to acquire a model-based policy for inserting a plug into a socket given full observability in simulation. This policy is then integrated with residual RL, which is trained in simulation given only a sparse, goal-reaching reward. A curriculum scheme over observation noise and action magnitude is used for training the residual RL policy. Both policy components use as input the SE(3) poses of both the plug and the socket and return the plug's SE(3) pose transform, which is executed by a robotic arm using a controller. The integrated policy is deployed on the real system without further training or fine-tuning, given a visual SE(3) object tracker. The proposed solution and alternatives are evaluated across a variety of objects and conditions in simulation and reality. The proposed approach outperforms recent RL-based methods in this domain and prior efforts with hybrid policies. Ablations highlight the impact of each component of the approach.more » « less
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This paper reviews the large spectrum of methods for generating robot motion proposed over the 50 years of robotics research culminating in recent developments. It crosses the boundaries of methodologies, typically not surveyed together, from those that operate over explicit models to those that learn implicit ones. The paper discusses the current state-of-the-art as well as properties of varying methodologies, highlighting opportunities for integration.more » « less
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This paper reviews the large spectrum of methods for generating robot motion proposed over the 50 years of robotics research culminating in recent developments. It crosses the boundaries of methodologies, typically not surveyed together, from those that operate over explicit models to those that learn implicit ones. The paper discusses the current state-of-the-art as well as properties of varying methodologies, highlighting opportunities for integration.more » « less
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