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A solvent-free post-treatment process known as vapor phase infiltration (VPI) is used to engineer the organic solvent reverse osmosis (OSRO) performance of polymer of intrinsic microporosity 1 (PIM-1) membranes via infiltration of trimethylaluminum (TMA) metal-organic vapor. The infiltration of inorganic aluminum constituents hybridizes the pure polymer PIM-1 into an organic-inorganic material (AlOxHy/PIM-1) with enhanced chemical stability. A homogenous distribution of inorganic loading in PIM-1 is achieved due to the reaction-limited infiltration mechanism, and the OSRO performance is enhanced as a result. OSRO separations of ethanol/isooctane mixtures using these membranes are shown to be capable of breaking the azeotropic composition with a separation factor for ethanol over isooctane greater than 5 and an ethanol permeance of 0.1 Lm–2h–1bar–1. Thus, these organic-inorganic hybrid membranes created via VPI show promise as an alternative method for separating azeotropic liquid mixtures. 

In this work, the vapor-phase infiltration (VPI) of polyethylene terephthalate (PET) fabrics with trimethylaluminum (TMA) and coreaction with water vapor is explored as a function of limiting TMA reagent conditions versus excess TMA reagent conditions at two infiltration temperatures. TMA is found to sorb rapidly into PET fibers, with a significant pressure drop occurring within seconds of TMA exposure. When large quantities of polymer are placed within the chamber, minimal residual precursor remains at the end of the pressure drop. This rapid and complete sorption facilitates the control of inorganic loading by purposely delivering a limited quantity of the TMA reagent. The inorganic loading for this system scales linearly with a Precursor:C=O molar ratio of up to 0.35 at 140 °C and 0.5 at 80 °C. After this point, inorganic loading is constant irrespective of the amount of additional TMA reagent supplied. The SEM analysis of pyrolyzed hybrids indicates that this is likely due to the formation of an impermeable layer to subsequent infiltration as the core of the fibers remains uninfiltrated. The Precursor:C=O molar ratio in the subsaturation regime is found to tune the hybrid fabric morphology and material properties such as the optical properties of the fabric. Overall, this work demonstrates how a reagent-limited processing route can control the inorganic loading in VPI synthesized hybrid materials in a simpler manner than trying to control kinetics-driven methods. 

Motivated by the parameter identification problem of a reaction-diffusion transport model in a vapor phase infiltration processes, we propose a Bayesian optimization procedure for solving the inverse problem that aims to find an input setting that achieves a desired functional output. The proposed algorithm improves over the standard single-objective Bayesian optimization by (i) utilizing the generalized chi-square distribution as a more appropriate predictive distribution for the squared distance objective function in the inverse problems, and (ii) applying functional principal component analysis to reduce the dimensionality of the functional response data, which allows for efficient approximation of the predictive distribution and the subsequent computation of the expected improvement acquisition function. 

Energy-efficient adsorptive CO2 capture requires both adsorbent materials with high CO2 capacity and structured adsorption contactors possessing fast mass transfer kinetics and low pressure drop. The state-of-the-art research primarily focuses on “hard” adsorbents such as mesoporous zeolites and metal–organic frameworks, which exhibit high CO2 capacities but are challenging to translate into structured contactors. Polymer of intrinsic microporosity 1 (PIM-1), a solution-processable microporous polymer, is a “softer” alternative that can be easily fabricated into structured adsorption contactors. In prior research, PIM-1 has been utilized as a “molecular basket” for poly(ethylene imine) (PEI). Despite nanoscale amine dispersion and excellent processability, PEI/PIM-1 composites possess an unstable micropore structure, which collapses at high PEI loadings (∼30%) and results in lower CO2 adsorption capacity than PEI-loaded hard oxides. Here, we applied a post-fabrication polymer stabilization method, vapor phase infiltration (VPI), to improve the CO2 capacity of the PEI/PIM-1 composite without sacrificing its processibility. PIM-1 is fabricated into structured adsorption contactors and then reinforced with amorphous aluminum oxyhydroxide (AlOx) nanostrands via VPI. The resulting AlOx/PIM-1 is a stable, hierarchically porous support, which can be loaded with 40% PEI without pore collapse. Owing to the combination of processibility, comparable CO2 capacity, and high amine efficiency, PEI/AlOx/PIM-1 composites are a promising alternative to PEI-loaded mesoporous oxides.