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In this work, we design and fabricate tunable pixelated infrared emitter arrays based on graphene transistors. We use finite element analysis to simulate a 5-by-3 pixelated emitter array, where localized heating area can be confined within a size of 25 μm and reaches more than 10 K temperature rise within 3 μs. By applying fast sweeping scheme with electrostatic voltage inputs, tunable surface patterns assembling dynamic alphabetical letters of microscale sizes are demonstrated and captured via thermal mapping with its thermal emission variation caused by localized temperature rise. Our results show that thermal emission can be highly localized and reconfigurable both spatially and temporally, which paves the way for developing and boosting the performance of microscale and nanoscale thermally driven devices for communication, characterization, sensing and actuation. 

Abstract This research advances the field of additive manufacturing (AM) of silicon carbide (SiC) ceramics by integrating spark plasma sintering (SPS) to enhance material density, mechanical strength, and thermal properties. Traditional AM techniques struggle to achieve the high‐density SiC required for demanding applications, such as aerospace engineering, where high thermal conductivity and mechanical strength are paramount. Our study addresses these challenges by incorporating SPS as a post‐processing step, achieving near‐theoretical maximum densities and significantly reducing porosity, thereby resulting in outstanding thermal conductivity in SiC ceramics. We developed a specialized SiC ink optimized for 3D printing, ensuring structural integrity after deposition through tailored rheological properties. The application of SPS facilitates rapid, uniform sintering, essential for attaining superior density, mechanical properties, and thermal performance. Our experimental results, confirmed through scanning electron microscopy analysis, demonstrate significant microstructural properties, mechanical strength, and thermal conductivity, showcasing the effectiveness of integrating SPS in AM processes. This innovative approach not only expands the capabilities of AM in producing complex, high‐density ceramic structures but also broadens the potential applications of SiC in demanding environments. 

Plasmonic metasurfaces with adjustable optical responses can be achieved through phase change materials (PCMs) with high optical contrast. However, the on–off behavior of the phase change process results in the binary response of photonic devices, limiting the applications to the two-stage modulation. In this work, we propose a reconfigurable metasurface emitter based on a gold nanorod array on a VO2 thin film for achieving continuously tunable narrowband thermal emission. The electrode line connecting the center of each nanorod not only enables emission excitation electrically but also activates the phase transition of VO2 beneath the array layer due to Joule heating. The change in the dielectric environment due to the VO2 phase transition results in the modulation of emissivity from the plasmonic metasurfaces. The device performances regarding critical geometrical parameters are analyzed based on a fully coupled electro-thermo-optical finite element model. This new metasurface structure extends the binary nature of PCM based modulations to continuous reconfigurability and provides new possibilities toward smart metasurface emitters, reflectors, and other nanophotonic devices.