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            Abstract The fisherman’s knot, renowned for its strength and reliability, finds applications in engineering and medicine. However, a comprehensive understanding of its mechanics remains limited in scientific literature. In this paper, we present a systematic study of the tightening behavior of the fisherman’s knot through a combined approach of tabletop experiments and discrete elastic rods simulations. Our experimental setup involves gradually applying tension to the two ends of the fisherman’s knot until it fractures. We observed a correlation between the knot’s material properties and its behavior during tightening, leading up to fracture. The tightening process of the fisherman’s knot exhibits distinct “sliding” or “stretching” motions, influenced by factors such as friction and elastic stiffness. Furthermore, the failure modes of the knot (material fracture and topological failure) are determined by an interplay between elastic stiffness, friction, and initial conditions. This study sheds light on the underlying mechanics of the fisherman’s knot and provides insight into its behavior during the tightening process, contributing to the broader understanding of the mechanics of knots in practical applications.more » « less
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            Abstract A new class of thin flexible structures is introduced that morph from flat into prescribed 3D shapes through strain mismatch between layers of a composite plate. To achieve control over the target shape, two different concepts are coupled. First, motivated by biological growth, strain mismatch is applied between the flat composite layers to transform it into a 3D shape. Depending on the amount of the applied strain mismatch, the transformation involves buckling into one of the available finite number of deformation modes. Second, inspired by kirigami, portions of the material are removed from one of the layers according to a specific pattern. This dramatically increases the number of possible 3D shapes and allows us to attain specific topologies. An experimental apparatus that allows precise control of the strain mismatch is devised. An inverse problem is posed, where starting from a given target shape, the physical parameters that make these shapes possible are determined. To show how the concept works, it focuses on circular composite plates and designs a kirigami pattern that yields a hemispherical structure. The analysis combines a theoretical approach with numerical simulations and physical experiments to understand and predict the shape transition from 2D to 3D. The tools developed here can be extended to attain arbitrary 3D shapes. The initially flat shape suggests that conventional additive manufacturing techniques can be used to functionalize the soft kirigami composite to fabricate, for example, deployable 3D structures, smart skins, and soft electromagnetic metasurfaces.more » « less
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            Abstract Robotically assisted painting is widely used for spray and dip applications. However, use of robots for coating substrates using a roller applicator has not been systematically investigated. We showed for the first time, a generic robot arm-supported approach to painting engineering substrates using a roller with a constant force at an accurate joint step, while retaining compliance and thus safety. We optimized the robot design such that it is able to coat the substrate using a roller with a performance equivalent to that of a human applicator. To achieve this, we optimized the force, frequency of adjustment, and position control parameters of robotic design. A framework for autonomous coating is available athttps://github.com/duyayun/Vision-and-force-control-automonous-painting-with-rollers; users are only required to provide the boundary coordinates of surfaces to be coated. We found that robotically- and human-painted panels showed similar trends in dry film thickness, coating hardness, flexibility, impact resistance, and microscopic properties. Color profile analysis of the coated panels showed non-significant difference in color scheme and is acceptable for architectural paints. Overall, this work shows the potential of robot-assisted coating strategy using roller applicator. This could be a viable option for hazardous area coating, high-altitude architectural paints, germs sanitization, and accelerated household applications.more » « less
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            Deformable linear objects (DLOs), such as rods, cables, and ropes, play important roles in daily life. However, manipulation of DLOs is challenging as large geometrically nonlinear deformations may occur during the manipulation process. This problem is made even more difficult as the different deformation modes (e.g., stretching, bending, and twisting) may result in elastic instabilities during manipulation. In this paper, we formulate a physics-guided data-driven method to solve a challenging manipulation task—accurately deploying a DLO (an elastic rod) onto a rigid substrate along various prescribed patterns. Our framework combines machine learning, scaling analysis, and physical simulations to develop a physics-based neural controller for deployment. We explore the complex interplay between the gravitational and elastic energies of the manipulated DLO and obtain a control method for DLO deployment that is robust against friction and material properties. Out of the numerous geometrical and material properties of the rod and substrate, we show that only three non-dimensional parameters are needed to describe the deployment process with physical analysis. Therefore, the essence of the controlling law for the manipulation task can be constructed with a low-dimensional model, drastically increasing the computation speed. The effectiveness of our optimal control scheme is shown through a comprehensive robotic case study comparing against a heuristic control method for deploying rods for a wide variety of patterns. In addition to this, we also showcase the practicality of our control scheme by having a robot accomplish challenging high-level tasks such as mimicking human handwriting, cable placement, and tying knots.more » « less
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            Inertial navigation provides a small footprint, low-power, and low-cost pathway for localization in GPS-denied environments on extremely resource-constrained Internet-of-Things (IoT) platforms. Traditionally, application-specific heuristics and physics-based kinematic models are used to mitigate the curse of drift in inertial odometry. These techniques, albeit lightweight, fail to handle domain shifts and environmental non-linearities. Recently, deep neural-inertial sequence learning has shown superior odometric resolution in capturing non-linear motion dynamics without human knowledge over heuristic-based methods. These AI-based techniques are data-hungry, suffer from excessive resource usage, and cannot guarantee following the underlying system physics. This paper highlights the unique methods, opportunities, and challenges in porting real-time AI-enhanced inertial navigation algorithms onto IoT platforms. First, we discuss how platform-aware neural architecture search coupled with ultra-lightweight model backbones can yield neural-inertial odometry models that are 31–134 x smaller yet achieve or exceed the localization resolution of state-of-the-art AI-enhanced techniques. The framework can generate models suitable for locating humans, animals, underwater sensors, aerial vehicles, and precision robots. Next, we showcase how techniques from neurosymbolic AI can yield physics-informed and interpretable neural-inertial navigation models. Afterward, we present opportunities for fine-tuning pre-trained odometry models in a new domain with as little as 1 minute of labeled data, while discussing inexpensive data collection and labeling techniques. Finally, we identify several open research challenges that demand careful consideration moving forward.more » « less
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            Abstract When an overhand knot tied in an elastic rod is tightened, it can undergo a sudden change in shape through snap buckling. In this article, we use a combination of discrete differential geometry (DDG)-based simulations and tabletop experiments to explore the onset of buckling as a function of knot topology, rod geometry, and friction. In our setup, two open ends of an overhand knot are slowly pulled apart, which leads to snap buckling in the knot loop. We call this phenomenon “inversion” since the loop appears to move dramatically from one side of the knot to the other. This inversion occurs due to the coupling of elastic energy between the braid (the portion of the knot in self-contact) and the loop (the portion of the knot with two ends connected to the braid). A numerical framework is implemented that combines discrete elastic rods with a constraint-based method for frictional contact to explore inversion in overhand knots. The numerical simulation robustly captures inversion in the knot and is found to be in good agreement with experimental results. In order to gain physical insight into the inversion process, we also develop a simplified model of the knot that does not require simulation of self-contact, which allows us to visualize the bifurcation that results in snap buckling.more » « less
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            The bundling of flagella is known to create a “run” phase, where the bacteria moves in a nearly straight line rather than making changes in direction. Historically, mechanical explanations for the bundling phenomenon intrigued many researchers, and significant advances were made in physical models and experimental methods. Contributing to the field of research, we present a bacteria-inspired centimeter-scale soft robotic hardware platform and a computational framework for a physically plausible simulation model of the multi-flagellated robot under low Reynolds number (∼10 −1 ). The fluid–structure interaction simulation couples the discrete elastic rods algorithm with the method of regularized Stokeslet segments. Contact between two flagella is handled by a penalty-based method. We present a comparison between our experimental and simulation results and verify that the simulation tool can capture the essential physics of this problem. Preliminary findings on robustness to buckling provided by the bundling phenomenon and the efficiency of a multi-flagellated soft robot are compared with the single-flagellated counterparts. Observations were made on the coupling between geometry and elasticity, which manifests itself in the propulsion of the robot by nonlinear dependency on the rotational speed of the flagella.more » « less
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