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Abstract While soft robots enjoy the benefits of high adaptability and safety, their inherent flexibility makes them suffer from low load-carrying capacity and motion precision, which limits their applications to a broader range of fields. To address this problem, we propose a novel compliant hinge joint with a stiff backbone for load-carrying coupled with soft pneumatic networks (PneuNets) bending actuators. We derive a pseudo-rigid-body model of the joint design and validate it through experiments and simulations. The results show that the joint can achieve a large range of bending angles. The off-axis stiffness is from 16.74 to 627.63 times the in-axis stiffness. This design can carry a heavy load off-axis while maintaining the in-axis flexibility. This work lays out the foundation for designing high-performance soft robots by combining various flexure mechanisms and pneumatic bending actuators. 

Abstract This article presents a novel soft robotic gripper with a high payload capacity based on the layer jamming technology. Soft robots have a high adaptability, however suffer a low payload capacity. To overcome these conflicting challenges, here we introduce a 3D printed multi-material gripper that integrates jamming layers for enhancing payload capacity. By inflating the internal air chamber with positive pressure, the finger can be actuated to a large bending angle for adapting complex shapes. Layers of jamming sheets are bounded on the finger structure and are then sealed inside a vacuum bag. When a high payload is desired, air inside the vacuum bag is drawn out and a negative air pressure is applied to the jamming layers, which leads to the gripper locked at the actuated shape. To evaluate the performance of the gripper, we conducted extensive tests including actuation, stiffness variation, typical payload capacity, and adaptability. The results show that our gripper is not only highly adaptable just like most soft grippers but also more importantly capable of grasping heavy (about 6–10 kg) objects comparable to rigid-body counterparts.