skip to main content


Title: Ultra-Light, Scalable and High-Temperature Resilient Ceramic Nanofiber Sponges
Ultralight and resilient porous nanostructures have been fabricated in various material forms, including carbon, polymers, and metals. However, the development of ultralight and high-temperature resilient structures still remains extremely challenging. Ceramics exhibit good mechanical and chemical stability at high temperatures, but their brittleness and sensitivity to flaws significantly complicate the fabrication of resilient porous ceramic nanostructures. We report the manufacturing of large-scale, lightweight, high-temperature resilient, three-dimensional sponges based on a variety of oxide ceramic (for example, TiO2, ZrO2, yttria-stabilized ZrO2, andBaTiO3) nanofibers through an efficient solution blow-spinning process. The ceramic sponges consist of numerous tangled ceramic nanofibers, with densities varying from 8 to 40 mg/cm3. In situ uniaxial compression in a scanning electron microscope showed that the TiO2 nanofiber sponge exhibits high energy absorption (for example, dissipation of up to 29.6mJ/cm3 in energy density at 50% strain) and recovers rapidly after compression in excess of 20% strain at both room temperature and 400°C. The sponge exhibits excellent resilience with residual strains of only ~1%at 800°C after 10 cycles of 10%compression strain and maintains good recoverability after compression at ~1300°C. We show that ceramic nanofiber sponges can serve multiple functions, such as elasticity-dependent electrical resistance, photocatalytic activity, and thermal insulation.  more » « less
Award ID(s):
1634492
NSF-PAR ID:
10026158
Author(s) / Creator(s):
Date Published:
Journal Name:
Science advances
Volume:
3
Issue:
6
ISSN:
2375-2548
Page Range / eLocation ID:
e1603170
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Microwave radiation (MWR), a type of electromagnetic excitation source, reduces the synthesis temperature and processing time for chemical reactions compared to traditional synthesis methods. Recently, we demonstrated that MWR can engineer ceramics with different crystal phases compared to traditional methods [Journal of Materials Chemistry A 5, 35 (2017)]. In this study, we further apply the MWR-assisted technique to improve the electrochemical performance of LiCoO2 cathodes by engineering TiO2 and ZrO2 ceramic coatings. Electrochemical tests suggest that the TiO2 coating improves the rate capability of the LiCoO2 electrode. Both TiO2 and ZrO2 coatings improve the high-voltage (4.5 V) cycling stability of LiCoO2. The capacity remaining is improved from 52.8 to 84.4% and 81.9% by the TiO2 coating and the ZrO2 coating, respectively, after 40 cycles. We compare these results with existing studies that apply traditional methods to engineer TiO2/ZrO2 on LiCoO2, and find that the MWR-assisted method shows better performance improvement. X-ray photoelectron spectroscopy measurements suggest that the improved cycling stability arises from the formation of metal fluorides that protect the electrode from side reactions with electrolytes. This mechanism is further supported by the reduced Co dissolution from TiO2/ZrO2-coated LiCoO2 electrode after cycling. This study provides a new toolbox facilitating the integration of many delicate, low melting point materials like polymers into battery electrodes. 
    more » « less
  2. Samples of 6 mol%Sc2O3 ? 1 mol% CeO2 co ? doped ZrO2 were fabricated by conventional ceramic processing methods and sintered at various temperatures from 1000?C to 1650?C in air. The sintering conditions on microstructure and phase content are investigated using various characterization methods, including pycnometry, diffraction, and spectroscopy. The electrical conductivity of samples was investigated using electrochemical impedance spectroscopy (EIS). The effect of inductive load (measured from room temperature to 800?C) is discussed in low to high temperature regimes. At T < 400?C since the arc is not a complete semicircle, the high-frequency arc could be fit using a constant phase element (CPE), while by subtraction of inductive load, a good fit is achieved using a capacitor element instead of CPE. The Arrhenius conductivity plot of samples reveals that the specimen sintered at 1600?C for 6 hours exhibits the highest conductivity. The activation energy (Ea) and conductivity pre-exponential (??0) factor are calculated from a linear fit to data that decreases by the increase in sintering temperature. 
    more » « less
  3. MoO2@C core shell nanofibers are synthesized via a simple electrospinning method with a single nozzle. The formation mechanism of MoO2@C core shell nanofibers is investigated in detail and it is discovered that the phase‐segregation phenomenon may be the main driving force of thermodynamics to form MoO2@C core shell nanofibers, and the high temperature as the dynamic factor can accelerate the formation of these core shell nanofibers. The carbon shell of the MoO2@C core shell nanofibers acts as both conductive bond to increase electrical conductivity and structural skeleton to maintain the integrity of MoO2during Li+insertion/extraction to achieve both high specific capacity and good cyclic stability. So as an anode for lithium‐ion batteries, the MoO2@C core shell nanofiber electrode exhibits high specific capacity and extraordinary lifetime even at a large current density. Their reversible capacities are 665 mA h g−1in the 600th cycle at 0.5 A g−1. Even at a high current density of 1 A g−1, a capacity of 537 mA h g−1is obtained after 600 cycles. The present work may provide a facile and broadly applicable way for the fabrication and utilization of metal oxide/carbon core shell composites in fields of batteries, catalysts, and fuel cells.

     
    more » « less
  4. Advances in three-dimensional nanofabrication techniques have enabled the development of lightweight solids, such as hollow nanolattices, having record values of specific stiffness and strength, albeit at low production throughput. At the length scales of the structural elements of these solids—which are often tens of nanometers or smaller—forces required for elastic deformation can be comparable to adhesive forces, rendering the possibility to tailor bulk mechanical properties based on the relative balance of these forces. Herein, we study this interplay via the mechanics of ultralight ceramic-coated carbon nanotube (CNT) structures. We show that ceramic-CNT foams surpass other architected nanomaterials in density-normalized strength, and that when the structures are designed to minimize internal adhesive interactions between CNTs, >97% strain after compression beyond densification is recovered. Via experiments and modeling, we study the dependence of the recovery and dissipation on the coating thickness, demonstrate that internal adhesive contacts impede recovery, and identify design guidelines for ultralight materials to have maximum recovery. The combination of high recovery and dissipation in ceramic-CNT foams may be useful in structural damping and shock absorption, and the general principles could be broadly applied to both architected and stochastic nanofoams. 
    more » « less
  5. Advances in three-dimensional nanofabrication techniques have enabled the development of lightweight solids, such as hollow nanolattices, having record values of specific stiffness and strength, albeit at low production throughput. At the length scales of the structural elements of these solids which are often tens of nanometers or smallerforces required for elastic deformation can be comparable to adhesive forces, rendering the possibility to tailor bulk mechanical properties based on the relative balance of these forces. Herein, we study this interplay via the mechanics of ultralight ceramic-coated carbon nanotube (CNT) structures. We show that ceramic-CNT foams surpass other architected nanomaterials in density-normalized strength and that, when the structures are designed to minimize internal adhesive interactions between CNTs, more than 97% of the strain after compression beyond densification is recovered. Via experiments and modeling, we study the dependence of the recovery and dissipation on the coating thickness, demonstrate that internal adhesive contacts impede recovery, and identify design guidelines for ultralight materials to have maximum recovery. The combination of high recovery and dissipation in ceramic-CNT foams may be useful in structural damping and shock absorption, and the general principles could be broadly applied to both architected and stochastic nanofoams. 
    more » « less