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Abstract High temperature synthesis and treatments are ubiquitous in chemical reactions and material manufacturing. However, conventional sintering furnaces are bulky and inefficient with a narrow temperature range (<1500 K) and slow heating rates (<100 K min−1), which are undesirable for many applications that require transient heating to produce ideal nanostructures. Herein, a 3D‐printed, miniaturized reactor featuring a dense micro‐grid design is developed to maximize the material contact and therefore acheive highly efficient and controllable heating. By 3D printing, a versatile, miniaturized reactor with microscale features can be constructed, which can reach a much wider temperature range (up to ≈3000 K) with ultrafast heating/cooling rates of ≈104K s−1. To demonstrate the utility of the design, rapid and batch synthesis of Ru nanoparticles supported in ordered mesoporous carbon is performed by transient heating (1500 K, 500 ms). The resulting ultrafine and uniform Ru nanoparticles (≈2 nm) can serve as a cathode in Li‐CO2batteries with good cycling stability. The miniaturized reactor, with versatile shape design and highly controllable heating capabilities, provides a platform for nanocatalyst synthesis with localized and ultrafast heating toward high temperatures that is otherwise challenging to achieve.
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High‐Temperature Atomic Mixing toward Well‐Dispersed Bimetallic Electrocatalysts
Abstract Supported bimetallic alloy nanoparticles are of great interest in various catalytic applications due to the synergistic effects between different metals for improved catalytic performance. However, it still remains a challenge to efficiently synthesize atomically mixed alloy nanoparticles with uniform dispersion onto a desired substrate. Here, in situ, rapid synthesis of atomically mixed bimetallic nanoparticles well‐dispersed on a conductive carbon network via a 1 s high‐temperature pulse (HTP, ≈1550 K, duration 1 s, the rate of 104K s−1) is reported. The high temperature facilitates the total (atomic) mixing of different metals, while the rapid quenching ensures the uniform dispersion of nanoparticles with fine features such as twin boundaries and stacking faults, which are potentially beneficial to their catalytic performance. By varying the ratio of the precursor salts and parameters in the HTP process, the composition, size, and morphology of the resultant nanoparticles can easily be tuned. Moreover, the synthesized bimetallic (PdNi) nanoparticles demonstrate excellent electrocatalytic performance for the hydrogen evolution reaction and hydrogen peroxide electrooxidation. This work provides a general strategy for a facile and rapid synthesis of bimetallic nanoparticles directly from their salts for a range of emerging applications.
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- Award ID(s):
- 1635221
- PAR ID:
- 10063619
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Energy Materials
- Volume:
- 8
- Issue:
- 25
- ISSN:
- 1614-6832
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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