skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: MULTI-SCALE COMPUTATIONAL FRAMEWORKS FOR HIERACHICAL POROUS MATERIAL DESIGN
By virtue of their extensive potential in energy conversion and storage, catalysis, photocatalysis, adsorption, separation and life science applications, significant interest has been devoted to the design and synthesis of hierarchical porous materials. The main factors which determines the performance of hierarchical porous materials for an application include structure (pore size, porosity, tortuosity), materials (scaffold, dopants) and operating conditions. Traditionally, these hierarchical porous materials are synthesised and fabricated through a manual trial and error procedure, which is an expensive and time-consuming approach. However, there have been significant advances in mathematical, computational and engineering tools toward solving and optimising multiscale descriptions of physical phenomena. This motivates a computational-aided framework to tailor the fabrication of hierarchical porous materials to be optimised in performance for their specific application. In this work, a reactive-transport system in porous media is modelled using computational fluid dynamics. While microscale descriptions are too computationally expensive and macroscale models fail to accurately describe a physical phenomena in specific parts of computational domains, hybrid - or multiscale - algorithms, are used. Using the information provided by the numerical simulation, multiscale model-based design of experiments are developed to optimise the material’s performance on their particular usage. It is proposed that hierarchical multiscale modeling offers a systematic framework for identification of the important scales and parameters where one should focus experimental efforts on.  more » « less
Award ID(s):
1727316
PAR ID:
10098539
Author(s) / Creator(s):
; ; ; ;
Date Published:
Journal Name:
ABSTRACTS OF PAPERS OF THE AMERICAN CHEMICAL SOCIETY
Volume:
256
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. The application of porous heterogeneous hierarchical materials across industries is limitless; their roles as catalysts, adsorbents, ion-exchangers, membranes, antibacterial agents, etc., are constrained only by the ability to design and fabricate new materials systems optimized for various reactive transport processes. These materials often comprise an inert scaffold designed with multiple levels and distributions of porosities, tortuosities and particle sizes, which are decorated with active sites. While the hierarchical structure and chemical composition of such materials are inextricably linked, most design schemes focus on one aspect or another, owing to the complexity in such a holistic design. By coupling rigorous computational and experimental approaches we are developing a new design paradigm that considers both the material properties along with the fabrication and structural aspects of the material system. In this talk we will discuss initial results including the design and optimization of an activated carbon based flue gas filter. 
    more » « less
  2. Abstract Spinodoid architected materials have drawn significant attention due to their unique nature in stochasticity, aperiodicity, and bi-continuity. Compared to classic periodic truss-, beam-, and plate-based lattice architectures, spinodoids are insensitive to manufacturing defects, scalable for high-throughput production, functionally graded by tunable local properties, and material failure resistant due to low-curvature morphology. However, the design of spinodoids is often hindered by the curse of dimensionality with an extremely large design space of spinodoid types, material density, orientation, continuity, and anisotropy. From a design optimization perspective, while genetic algorithms are often beyond the reach of computing capacity, gradient-based topology optimization is challenged by the intricate mathematical derivation of gradient fields with respect to various spinodoid parameters. To address such challenges, we propose a data-driven multiscale topology optimization framework. Our framework reformulates the design variables of spinodoid materials as the parameters of neural networks, enabling automated computation of topological gradients. Additionally, it incorporates a Gaussian Process surrogate for spinodoid constitutive models, eliminating the need for repeated computational homogenization and enhancing the scalability of multiscale topology optimization. Compared to ‘black-box’ deep learning approaches, the proposed framework provides clear physical insights into material distribution. It explicitly reveals why anisotropic spinodoids with tailored orientations are favored in certain regions, while isotropic spinodoids are more suitable elsewhere. This interpretability helps to bridge the gap between data-driven design with mechanistic understanding. To this end, we test our design framework on several numerical experiments. We find our multiscale spinodoid designs with controllable anisotropy achieve better performance than single-scale isotropic counterparts, with clear physics interpretations. 
    more » « less
  3. Many materials systems comprise complex structures where multiple materials are integrated to achieve a desired performance. Often in these systems, it is a combination of both the materials and their structure that dictate performance. Here the authors layout an integrated computational–statistical–experimental methodology for hierarchical materials systems that takes a holistic design approach to both the material and structure. The authors used computational modeling of the physical system combined with statistical design of experiments to explore an activated carbon adsorption bed. The large parameter space makes experimental optimization impractical. Instead, a computational–statistical approach is coupled with physical experiments to validate the optimization results. 
    more » « less
  4. Crystalline porous frameworks, such as covalent organic frameworks (COFs), metal–organic frameworks (MOFs), and hydrogen-bonded organic frameworks (HOFs), have demonstrated exceptional potential in diverse applications, including gas adsorption/separation, catalysis, sensing, electronic devices, etc. However, the building blocks for constructing ordered frameworks are typically limited to multisubstituted aromatic small molecules, and uncontrolled interpenetration has remained a long-standing challenge in the field. Shape-persistent macrocycles and molecular cages have garnered significant attention in supramolecular chemistry and materials science due to their unique structures and novel properties. Using such preporous shape-persistent 2D macrocycles or 3D cages as building blocks to construct extended networks is particularly appealing. This macrocycle-to-framework/cage-to-framework hierarchical assembly approach not only mitigates the issue of interpenetration but also enables the integration of diverse properties in an emergent fashion. Since our demonstration of the first organic cage framework (OCF) in 2011 and the first macrocycle-based ionic COFs (ICOFs) in 2015, substantial advancements have been made over the past decade. In this Account, we will summarize our contributions to the development of crystalline porous frameworks, consisting of shape-persistent macrocycles and molecular cages as preporous building blocks, via hierarchical dynamic covalent assembly. We will begin by reviewing representative design strategies and the synthesis of shape-persistent macrocycles and molecular cages from small molecule-based primary building blocks, emphasizing the critical role of dynamic covalent chemistry (DCvC). Next, we will discuss the further assembly of preporous macrocycle/cage-based secondary building blocks into extended frameworks, followed by an overview of their properties and applications. Finally, we will highlight the current challenges and future directions for this hierarchical assembly approach in the synthesis of crystalline porous frameworks. This Account offers valuable insights into the design and synthesis of functional porous frameworks, contributing to the advancement of this important field. 
    more » « less
  5. Abstract Natural organisms have evolved a series of versatile functional biomaterials and structures to cope with survival crises in their living environment, exhibiting outstanding properties such as superhydrophobicity, anisotropy, and mechanical reinforcement, which have provided abundant inspiration for the design and fabrication of next‐generation multi‐functional devices. However, the lack of available materials and limitations of traditional manufacturing methods for complex multiscale structures have hindered the progress in bio‐inspired manufacturing of functional structures. As a revolutionary emerging manufacturing technology, additive manufacturing (i.e., 3D printing) offers high design flexibility and manufacturing freedom, providing the potential for the fabrication of intricate, multiscale, hierarchical, and multi‐material structures. Herein, a comprehensive review of current 3D printing of surface/interface structures, covering the applied materials, designs, and functional applications is provided. Several bio‐inspired surface structures that have been created using 3D printing technology are highlighted and categorized based on their specific properties and applications, some properties can be applied to multiple applications. The optimized designs of these 3D‐printed bio‐inspired surfaces offer a promising prospect of low‐cost, high efficiency, and excellent performance. Finally, challenges and opportunities in field of fabricating functional surface/interface with more versatile functional material, refined structural design, and better cost‐effective are discussed. 
    more » « less