A novel dislocation-density-based crystal plasticity model for nanocrystalline face-centered cubic metals is developed based on the thermally-activated mechanism of dislocations depinning from grain boundaries. Dislocations nucleated from grain boundary dislocation sources are assumed to be the primary carriers of plasticity in the nanocrystals. The evolution of the dislocation density thereby involves a competition between the nucleation of dislocations from grain boundary defect structures, such as ledges, and the absorption of dislocations into the grain boundary via diffusion processes. This model facilitates the simulation of plastic deformation in nanocrystalline metals, with consideration of the initial microstructure resulting from a particular processing method, to be computed as a direct result of dislocation-mediated plasticity only. The exclusion of grain boundary-mediated plasticity mechanisms in the formulation of the crystal plasticity model allows for the exploration of the fundamental role dislocations play in nanocrystalline plasticity. The combined effect of average grain size, grain size distribution shape, and initial dislocation density on the mechanical performance and strain-rate sensitivity are explored with the model. Further, the influence of the grain boundary diffusivity on post-yielding strain-hardening behavior is investigated to discern the impact that the choice of processing route has on the resulting deformation response of the material.
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Review of microstructure and micromechanism-based constitutive modeling of polycrystals with a low-symmetry crystal structure
Predictions of the mechanical response of polycrystalline metals and underlying microstructure evolution and deformation mechanisms are critically important for the manufacturing and design of metallic components, especially those made of new advanced metals that aim to outperform those in use today. In this review article, recent advancements in modeling deformation processing-microstructure evolution and in microstructure–property relationships of polycrystalline metals are covered. While some notable examples will use standard crystal plasticity models, such as self-consistent and Taylor-type models, the emphasis is placed on more advanced full-field models such as crystal plasticity finite elements and Green’s function-based models. These models allow for nonhomogeneity in the mechanical fields leading to greater insight and predictive capability at the mesoscale. Despite the strides made, it still remains a mesoscale modeling challenge to incorporate in the same model the role of influential microstructural features and the dynamics of underlying mechanisms. The article ends with recommendations for improvements in computational speed.
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- Award ID(s):
- 1727495
- PAR ID:
- 10111665
- Date Published:
- Journal Name:
- Journal of Materials Research
- Volume:
- 33
- Issue:
- 22
- ISSN:
- 0884-2914
- Page Range / eLocation ID:
- 3711 to 3738
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract The present work utilizes Orientation Imaging Microscopy and Finite Element Modelling to analyse microstructure evolution in grains near defects during plane strain indentation of direct metal laser sintered Inconel 718. Defects are inevitably produced during printing of metals and they degrade the mechanical behaviour of parent components. Understanding microstructure evolution of grains present near defects can help create better predictive models of mechanical behaviour of components resulting from additive manufacturing. In this work, an ex-situ study of microstructure evolution during plane strain indentation of DMLS Inconel 718 specimens is performed. Regions that lie near volumetric porosity defects were studied. Grain Orientation Spread was utilized as a metric to quantify intra-granular deformation. It was seen that microstructure evolution of grains near defects is enhanced due to strain concentrations whereby they exhibit larger orientation spread after plastic deformation. Finite Element Analysis was used to simulate the plane strain indentation test on the specimen in which, porosity defects and roughness textures similar to those seen in the as-received specimen were programmed using the python scripting interface of Abaqus. Results from finite element analysis were compared with insights from microstructure analysis to describe evolution of microstructure during deformation near defects.
- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1557/jmr.2018.333
