skip to main content
Explore Scholarly Publications and Datasets in the NSF-PAR

Title: EXPERIMENTAL STUDY OF MULTIFUNCTIONAL NCM-SI BATTERIES WITH SELF-ACTUATION
Among anode materials for lithium ion batteries, silicon (Si) in known for high theoretical capacity and low cost. Si exhibits over 300% volume change during cycling, potentially providing large displacement. In this paper, we present the design, fabrication and testing of a multifunctional NCM-Si battery that not only stores energy, but also utilizes the volume change of Si for actuation. The battery is transparent, thus allowing the visualization of the actuation process during cycling. This paper shows Si anode design that stores energy and actuates through volume change associated with lithium insertion. Experimental results from a transparent battery show that a Cu current collector single-side coated with Si nanoparticles can store 10:634mWh (charge)/ 2:074mWh (discharge) energy and bend laterally with over 40% beam length displacement. The unloaded anode is found to remain circular shape during cycling. Using a unimorph cantilever model, the Si coating layer actuation strain is estimated to be 30% at 100% SOC.
Authors:
Award ID(s):
1662055
Publication Date:
NSF-PAR ID:
10165900
Journal Name:
SMASIS 2018
Sponsoring Org:
National Science Foundation
More Like this
  1. ; ; ; ( , 2021 ASME SMASIS)
    Abstract

    Silicon is regarded as one of the most promising anode materials for lithium-ion batteries. Its high theoretical capacity (4000 mAh/g) has the potential to meet the demands of high-energy density applications, such as electric air and ground vehicles. The volume expansion of Si during lithiation is over 300%, indicating its promise as a large strain electrochemical actuator. A Si-anode battery is multifunctional, storing electrical energy and actuating through volume change by lithium-ion insertion.

    To utilize the property of large volume expansion, we design, fabricate, and test two types of Si anode cantilevers with bi-directional actuation: (a) bimorph actuator andmore »(b) insulated double unimorph actuator. A transparent battery chamber is fabricated, provided with NCM cathodes, and filled with electrolyte. The relationship between state of charge and electrode deformation is measured using current integration and high-resolution photogrammetry, respectively. The electrochemical performance, including voltage versus capacity and Coulombic efficiency versus cycle number, is measured for several charge/discharge cycles. Both configurations exhibit deflections in two directions and can store energy. In case (a), the largest deflection is roughly 35% of the cantilever length. Twisting and unexpected bending deflections are observed in this case, possibly due to back-side lithiation, non-uniform coating thickness, and uneven lithium distribution. In case (b), the single silicon active coating layer can deflect 12 passive layers.

    « less
  2. ( , Journal of intelligent material systems and structures)
    Among anode materials for Li-ion batteries, Si is known for high theoretical capacity, low cost, large volume change, relatively fast capacity fade and significant stress-potential coupling. This article shows that a Li(Ni0.5Co0.2Mn0.3)O2-Si battery can store energy, actuate with Si volume change and sense with stress-potential coupling. Experiments are conducted in an electrolyte-filled chamber with a glass window with Li(Ni0:5Co0:2Mn0:3)O2 cathodes and Si composite anodes. The Si anodes are single-side coated on Cu current collector with Si nanoparticles, polyacrylic acid binder and conductive carbon black in a porous composite structure. During charging, the battery stores energy, Li inserts in the cantileveredmore »Si anodes and the cantilevers bend laterally. Discharging the battery releases the stored energy and straightens the Si cantilevers. Imposing deformation on the Si cantilevers at a fixed state of charge causes bending stress in the composite coating and a change in the open circuit potential. Testing at 1Hz confirms that the Si composite responds to dynamic stress variations and with almost no phase lag, indicating the bandwidth of the stress-potential coupling in Si composite anodes is at least 1Hz.« less
  3. ( , SMASIS 2018)
    Silicon anodes in lithium ion batteries have high theoretical capacity and large volumetric expansion. In this paper, both characteristics are used in a segmented unimorph actuator consisting of several Si composite anodes on a copper current collector. Each unimorph segment is self-actuating during discharge and the discharge power can be provided to external circuits. With no external forces and zero current draw, the unimorph segments will maintain their actuated shape. Stresspotential coupling allows for the unimorph actuator to be self-sensing because bending changes the anodes’ potential. An analytical model is derived from a superposition of pure bending and extensional deformationmore »forces and moments induced by the cycling of a Si anode. An approximately linear relationship between axial strain and state of charge of the anode drives the bending displacement of the unimorph. The segmented device consists of electrically insulated and individually controlled segments of the Si-coated copper foil to allow for variable curvature throughout the length of the beam. The model predicts the free deflection along the length of the beam and the blocked force. Tip deflection and blocked force are shown for a range of parameters including segment thicknesses, beam length, number of segments, and state of charge. The potential applications of this device include soft robots and dexterous 3D grippers.« less
  4. ; ; ; ; ; ( , Journal of Applied Electrochemistry)
    Silicon as a promising candidate for the next-generation high-capacity lithium-ion battery anode is characterized by outstanding capacity, high abundance, low operational voltage, and environmental benignity. However, large volume changes during Si lithiation and de-lithiation can seriously impair its long-term cyclability. Although extensive research efforts have been made to improve the electrochemical performance of Si-based anodes, there is a lack of efficient fabrication methods that are low cost, scalable, and self-assembled. In this report, co-axial fibrous silicon asymmetric membrane has been synthesized using a scalable and straightforward phase inversion method combined with dip coating as inspired by the hollow fiber membranemore »technology that has been successfully commercialized over the last decades to provide billions of gallons of purified drinking water worldwide. We demonstrate that ~ 90% initial capacity of co-axial fibrous Si asymmetric membrane electrode can be maintained after 300 cycles applying a current density of 400 mA g−1. The diameter of fibers, size of silicon particles, type of polymers, and exterior coating have been identified as critical factors that can influence the electrode stability, initial capacity, and rate performance. Much enhanced electrochemical performance can be harvested from a sample that has thinner fiber diameter, smaller silicon particle, lower silicon content, and porous carbon coating. This efficient and scalable approach to prepare high-capacity silicon-based anode with outstanding cyclability is fully compatible with industrial roll-to-roll processing technology, thus bearing a great potential for its future commercialization.« less
  5. ; ; ( , Materials Research Society)
    Metal-ion batteries (e.g., lithium and sodium ion batteries) are the promising power sources for portable electronics, electric vehicles, and smart grids. Recent metal-ion batteries with organic liquid electrolytes still suffer from safety issues regarding inflammability and insufficient lifetime.1 As the next generation energy storage devices, all-solid-state batteries (ASSBs) have promising potentials for the improved safety, higher energy density, and longer cycle life than conventional Li-ion batteries.2 The nonflammable solid electrolytes (SEs), where only Li ions are mobile, could prevent battery combustion and explosion since the side reactions that cause safety issues as well as degradation of the battery performance aremore »largely suppressed. However, their practical application is hampered by the high resistance arising at the solid–solid electrode–electrolyte interface (including cathode-electrolyte interface and anode-electrolyte interface).3 Several methods have been introduced to optimize the contact capability as well as the electrochemical/chemical stability between the metal anodes (i.e.: Li and Na) and the SEs, which exhibited decent results in decreasing the charge transfer resistance and broadening the range of the stable energy window (i.e., lowing the chemical potential of metal anode below the highest occupied molecular orbital of the SEs).4 Nevertheless, mitigation for the cathode in ASSB is tardily developed because: (1) the porous structure of the cathode is hard to be infiltrated by SEs;5 (2) SEs would be oxidized and decomposed by the high valence state elements at the surface of the cathode at high state of charge.5 Herein, we demonstrate a universal cathode design strategy to achieve superior contact capability and high electrochemical/chemical stability with SEs. Stereolithography is adopted as a manufacturing technique to realize a hierarchical three-dimensional (HTD) electrode architecture with micro-size channels, which is expected to provide larger contact areas with SEs. Then, the manufactured cathode is sintered at 700 °C in a reducing atmosphere (e.g.: H2) to accomplish the carbonization of the resin, delivering sufficiently high electronic conductivity for the cathode. To avoid the direct exposure of the cathode active materials to the SEs, oxidative chemical vapor deposition technique (oCVD) is leveraged to build conformal and highly conducting poly(3,4-ethylenedioxythiophene) (PEDOT) on the surface of the HTD cathode.6 To demonstrate our design strategy, both NCM811 and Na3V2(PO4)3 is selected as active materials in the HTD cathode, then each cathode is paired with organic (polyacrylonitrile-based) and inorganic (sulfur-based) SEs assembled into two batteries (total four batteries). SEM and TEM reveal the micro-size HTD structure with built-in channels. Featured by the HTD architecture, the intrinsic kinetic and thermodynamic conditions will be enhanced by larger surface contact areas, more active sites, improved infusion and electrolyte ion accessibility, and larger volume expansion capability. Disclosed by X-ray computed tomography, the interface between cathode and SEs in the four modified samples demonstrates higher homogeneity at the interface between the cathode and SEs than that of all other pristine samples. Atomic force microscopy is employed to measure the potential image of the cross-sectional interface by the peak force tapping mode. The average potential of modified samples is lower than that of pristine samples, which confirms a weakened space charge layer by the enhanced contact capability. In addition, through Electron Energy Loss Spectroscopy coupled with Scanning Transmission Electron Microscopy, the preserved interface between HTD cathode and SE is identified; however, the decomposing of the pristine cathode is clearly observed. In addition, Finite element method simulations validate that the diffusion dynamics of lithium ions is favored by HTD structure. Such a demonstrated universal strategy provides a new guideline to engineer cathode electrolyte interface by reconstructing electrode structures that can be applicable to all solid-state batteries in a wide range of chemical conditions.« less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email