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1. Rheology guiding the design and printability of aqueous colloidal composites for additive manufacturing

   https://doi.org/10.1002/vnl.22010  

   Bean, Ren H. ; Rau, Daniel A. ; Williams, Christopher B. ; Long, Timothy E. ( April 2023 , Journal of Vinyl and Additive Technology)

   Vat photopolymerization (VP) and direct ink write (DIW) additive manufacturing (AM) provide complex geometries with precise spatial control employing a vast array of photo‐reactive polymeric systems. Although VP is recognized for superior resolution and surface finish, DIW provides versatility for higher viscosity systems. However, each AM platform presents specific rheological requirements that are essential for successful 3D printing. First, viscosity requirements constrain VP polymeric materials to viscosities below 10 Pa s. Thus, this requirement presents a challenging paradox that must be overcome to attain the physical performance of high molecular weight polymers while maintaining suitable viscosities for VP polymeric materials. Second, the necessary rheological complexity that is required for DIW pastes requires additional rheological measurements to ensure desirable thixotropic behavior. This manuscript describes the importance of rheological measurements when designing polymeric latexes for AM. Latexes effectively decouple the dependency of viscosity on molecular weight, thus enabling high molecular weight polymers with low viscosities. Photo‐crosslinking of water‐soluble monomers and telechelic oligomeric diacrylates in the presence of the latex enables the fabrication of a scaffold, which is restricted to the continuous aqueous phase and effectively surrounds the latex nanoparticles enabling the printing of otherwise inaccessible high molecular weight polymers. Rheological testing, including both steady and oscillatory shear experiments, provides insights into system properties and provides predictability for successful printing. This perspective article aims to provide an understanding of both chemical functionality (photo‐ and thermal‐reactivity) and rheological response and their importance for the successful design and evaluation of VP and DIW processable latex formulations.

    

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2. The Landscape of Gold Nanocrystal Surface Chemistry

   https://doi.org/10.1021/acs.accounts.3c00109  

   Greskovich, Katherine M. ; Powderly, Kelly M. ; Kincanon, Maegen M. ; Forney, Nathan B. ; Jalomo, Catherine A. ; Wo, Anita ; Murphy, Catherine J. ( January 2023 , Accounts of Chemical Research)

   ConspectusGold nanoparticles (AuNPs) exhibit unique size- and shape-dependent properties not obtainable at the macroscale. Gold nanorods (AuNRs), with their morphology-dependent optical properties, ability to convert light to heat, and high surface-to-volume ratios, are of great interest for biosensing, medicine, and catalysis. While the gold core provides many fascinating properties, this Account focuses on AuNP soft surface coatings, which govern the interactions of nanoparticles with the local environments. Postmodification of AuNP surface chemistry can greatly alter NP colloidal stability, nano-bio interactions, and functionality. Polyelectrolyte coatings provide controllable surface-coating thickness and charge, which impact the composition of the acquired corona in biological settings. Covalent modification, in which covalently bound ligands replace the original capping layer, is often performed with thiols and disulfides due to their ability to replace native coatings. N-heterocyclic carbenes and looped peptides expand the possible functionalities of the ligand layer.The characterization of surface ligands bound to AuNPs, in terms of ligand density and dynamics, remains a challenge. Nuclear magnetic resonance (NMR) spectroscopy is a powerful tool for understanding molecular structures and dynamics. Our recent NMR work on AuNPs demonstrated that NMR data were obtainable for ligands on NPs with diameters up to 25 nm for the first time. This was facilitated by the strong proton NMR signals of the trimethylammonium headgroup, which are present in a distinct regime from other ligand protons’ signals. Ligand density analyses showed that the smallest AuNPs (below 4 nm) had the largest ligand densities, yet spin–spin T2 measurements revealed that these smallest NPs also had the most mobile ligand headgroups. Molecular dynamics simulations were able to reconcile these seemingly contradictory results.While NMR spectroscopy provides ligand information averaged over many NPs, the ligand distribution on individual particles’ surfaces must also be probed to fully understand the surface coating. Taking advantage of improvements in electron energy loss spectroscopy (EELS) detectors employed with scanning transmission electron microscopy (STEM), a single-layer graphene substrate was used to calibrate the carbon K-edge EELS signal, allowing quantitative imaging of the carbon atom densities on AuNRs with sub-nanometer spatial resolution. In collaboration with others, we revealed that the mean value for surfactant-bilayer-coated AuNRs had 10–30% reduced ligand density at the ends of the rods compared to the sides, confirming prior indirect evidence for spatially distinct ligand densities.Recent work has found that surface ligands on nanoparticles can, somewhat surprisingly, enhance the selectivity and efficiency of the electrocatalytic reduction of CO2 by controlling access to the active site, tuning its electronic and chemical environment, or denying entry to impurities that poison the nanoparticle surface to facilitate reduction. Looking to the future, while NMR and EELS are powerful and complementary techniques for investigating surface coatings on AuNPs, the frontier of this field includes the development of methods to probe the surface ligands of individual NPs in a high-throughput manner, to monitor nano-bio interactions within complex matrices, and to study structure–property relationships of AuNPs in biological systems. 

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3. Microfluidic Synthesis of Elastomeric Microparticles: A Case Study in Catalysis of Palladium-Mediated Cross-Coupling

   Bennett, Jeffrey A ; Genzer, Jan ; Abolhasani, Milad ( October 2018 , 2018 AIChE Annual Meeting)

   Metal-mediated cross-coupling reactions offer organic chemists a wide array of stereo- and chemically-selective reactions with broad applications in fine chemical and pharmaceutical synthesis.1 Current batch-based synthesis methods are beginning to be replaced with flow chemistry strategies to take advantage of the improved consistency and process control methods offered by continuous flow systems.2,3 Most cross-coupling chemistries still encounter several issues in flow using homogeneous catalysis, including expensive catalyst recovery and air sensitivity due to the chemical nature of the catalyst ligands.1 To mitigate some of these issues, a ligand-free heterogeneous catalysis reaction was developed using palladium (Pd) loaded into a polymeric network of a silicone elastomer, poly(hydromethylsiloxane) (PHMS), that is not air sensitive and can be used with mild reaction solvents (ethanol and water).4 In this work we present a novel method of producing soft catalytic microparticles using a multiphase flow-focusing microreactor and demonstrate their application for continuous Suzuki-Miyaura cross-coupling reactions. The catalytic microparticles are produced in a coaxial glass capillary-based 3D flow-focusing microreactor. The microreactor consists of two precursors, a cross-linking catalyst in toluene and a mixture of the PHMS polymer and a divinyl cross-linker. The dispersed phase containing the polymer, cross-linker, and cross-linking catalyst is continuously mixed and then formed into microdroplets by the continuous phase of water and surfactant (sodium dodecyl sulfate) introduced in a counter-flow configuration. Elastomeric microdroplets with a diameter ranging between 50 to 300 micron are produced at 25 to 250 Hz with a size polydispersity less than 3% in single stream production. The physicochemical properties of the elastomeric microparticles such as particle swelling/softness can be tuned using the ratio of cross-linker to polymer as well as the ratio of polymer mixture to solvent during the particle formation. Swelling in toluene can be tuned up to 400% of the initial particle volume by reducing the concentration of cross-linker in the mixture and increasing the ratio of polymer to solvent during production.5 After the particles are produced and collected, they are transferred into toluene containing palladium acetate, allowing the particles to incorporate the palladium into the polymer network and then reduce the palladium to Pd0 with the Si-H functionality present on the PHMS backbones. After the reduction, the Pd-loaded particles can be washed and dried for storage or switched into an ethanol/water solution for loading into a micro-packed bed reactor (µ-PBR) for continuous organic synthesis. The in-situ reduction of Pd within the PHMS microparticles was confirmed using energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and focused ion beam-SEM, and TEM techniques. In the next step, we used the developed µ-PBR to conduct continuous organic synthesis of 4-phenyltoluene by Suzuki-Miyaura cross-coupling of 4-iodotoluene and phenylboronic acid using potassium carbonate as the base. Catalyst leaching was determined to only occur at sub ppm concentrations even at high solvent flow rates after 24 h of continuous run using inductively coupled plasma mass spectrometry (ICP-MS). The developed µ-PBR using the elastomeric microparticles is an important initial step towards the development of highly-efficient and green continuous manufacturing technologies in the pharma industry. In addition, the developed elastomeric microparticle synthesis technique can be utilized for the development of a library of other chemically cross-linkable polymer/cross-linker pairs for applications in organic synthesis, targeted drug delivery, cell encapsulation, or biomedical imaging. References 1. Ruiz-Castillo P, Buchwald SL. Applications of Palladium-Catalyzed C-N Cross-Coupling Reactions. Chem Rev. 2016;116(19):12564-12649. 2. Adamo A, Beingessner RL, Behnam M, et al. On-demand continuous-flow production of pharmaceuticals in a compact, reconfigurable system. Science. 2016;352(6281):61 LP-67. 3. Jensen KF. Flow Chemistry — Microreaction Technology Comes of Age. 2017;63(3). 4. Stibingerova I, Voltrova S, Kocova S, Lindale M, Srogl J. Modular Approach to Heterogenous Catalysis. Manipulation of Cross-Coupling Catalyst Activity. Org Lett. 2016;18(2):312-315. 5. Bennett JA, Kristof AJ, Vasudevan V, Genzer J, Srogl J, Abolhasani M. Microfluidic synthesis of elastomeric microparticles: A case study in catalysis of palladium-mediated cross-coupling. AIChE J. 2018;0(0):1-10. 

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4. Mechanical reinforcement of waterborne latex pressure‐sensitive adhesives with polymer‐grafted nanoparticles

   https://doi.org/10.1002/pol.20230355  

   Desroches, Griffen J. ; Gatenil, Perapat P. ; Nagao, Keisuke ; Macfarlane, Robert J. ( August 2023 , Journal of Polymer Science)

   Waterborne pressure sensitive adhesives (PSAs) consisting of polymer microparticle emulsions (i.e. latex) are more commonly used in commercial applications than solvent‐borne alternatives, as the use of water as a suspension medium provides better consumer safety and reduces environmental impact. However, the lower mechanical performance of waterborne PSAs prevents their use in applications requiring permanent adhesion or strong bonding between substrates. This reduction in mechanical strength is often attributed to void spaces that form during water evaporation and coalescence of the latex particles, and thus a potential strategy to improve PSA strength would be to add filler materials to occupy these voids. Fundamental studies investigating how interfacial interactions between the latex and fillers affect the collective strength of the films would enable better design of adhesive compositions to tailor PSA mechanical properties. Here we report the use of polymer brush‐grafted nanoparticles (PGNPs) as a means of mechanically reinforcing the PSAs, and determine how different aspects of the particle and polymer brush designs enable this improvement in adhesive performance. The PGNPs investigated here are intentionally designed to phase segregate into the aqueous phase of the initial latex suspension, which allows them to both fill free pore volume and also form multivalent supramolecular interactions with the latex particles to form polymer bridges that improve the interconnectivity of the final film. These studies provide insight into potential design strategies for tuning PSA properties with PGNPs, and enable up to 32% improvements to the cohesive strength of the PSAs without the typical deterioration of adhesive strength observed in PSAs using non‐brush‐coated particle fillers.

    

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5. A single-parameter hygroscopicity model for functionalized insoluble aerosol surfaces

   https://doi.org/10.5194/acp-22-13219-2022  

   Mao, Chun-Ning ; Gohil, Kanishk ; Asa-Awuku, Akua A. ( January 2022 , Atmospheric Chemistry and Physics)

   Abstract. The impact of molecular level surface chemistry for aerosol water-uptake and droplet growth is not well understood. In this work, spherical, nonporous, monodisperse polystyrene latex (PSL) particles treated with different surface functional groups are exploited to isolate the effects of aerosol surface chemistry for droplet activation. PSL is effectively water insoluble and changes in the particle surface may be considered acritical factor in the initial water uptake of water-insoluble material. The droplet growth of two surface modified types of PSL (PSL-NH2 andPSL-COOH) along with plain PSL was measured in a supersaturated environmentwith a Cloud Condensation Nuclei Counter (CCNC). Three droplet growth models – traditional Köhler (TK), Flory–Huggins Köhler (FHK) and the Frenkel–Halsey–Hill adsorption theory (FHH-AT) were compared with experimental data. The experimentally determined single hygroscopicity parameter, κ, was found within the range from 0.002 to 0.04. The traditional Köhler prediction assumes Raoult's law solute dissolution and underestimates the water-uptake ability of the PSL particles. FHK can be applied to polymeric aerosol; however, FHK assumes that the polymer is soluble and hydrophilic. Thus, the FHK model generates a negative result for hydrophobic PSL and predicts non-activation behavior that disagrees with the experimental observation. The FHH-AT model assumes that a particle is water insoluble and can be fit with two empirical parameters (AFHH and BFHH). The FHH-AT prediction agrees with the experimental data and can differentiate the water uptake behavior of the particles owing to surface modification of PSL surface. PSL-NH2 exhibits slightly higher hygroscopicity than the PSL-COOH, whereas plain PSL is the least hygroscopic among the three. This result is consistent with the polarity of surface functional groups and their affinity to water molecules. Thus, changes in AFHH and BFHH can be quantified when surface modification is isolated for the study of water-uptake. The fitted AFHH for PSL-NH2, PSL-COOH, and plain PSL is 0.23, 0.21, and 0.18 when BFHH is unity. To simplify the use of FHH-AT for use in cloud activation models, we also present and test a new single parameter framework for insoluble compounds, κFHH. κFHH is within 5 % agreement ofthe experimental data and can be applied to describe a single-parameterhygroscopicity for water-insoluble aerosol with surface modified properties. 

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