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Abstract Direct inverse analysis of faults in machinery systems such as gears using first principle is intrinsically difficult, owing to the multiple time- and length-scales involved in vibration modeling. As such, data-driven approaches have been the mainstream, whereas supervised trainings are deemed effective. Nevertheless, existing techniques often fall short in their ability to generalize from discrete data labels to the continuous spectrum of possible faults, which is further compounded by various uncertainties. This research proposes an interpretability-enhanced deep learning framework that incorporates Bayesian principles, effectively transforming convolutional neural networks (CNNs) into dynamic predictive models and significantly amplifying their generalizability with more accessible insights of the model's reasoning processes. Our approach is distinguished by a novel implementation of Bayesian inference, enabling the navigation of the probabilistic nuances of gear fault severities. By integrating variational inference into the deep learning architecture, we present a methodology that excels in leveraging limited data labels to reveal insights into both observed and unobserved fault conditions. This approach improves the model's capacity for uncertainty estimation and probabilistic generalization. Experimental validation on a lab-scale gear setup demonstrated the framework's superior performance, achieving nearly 100% accuracy in classifying known fault conditions, even in the presence of significant noise, and maintaining 96.15% accuracy when dealing with unseen fault severities. These results underscore the method's capability in discovering implicit relations between known and unseen faults, facilitating extended fault diagnosis, and effectively managing large degrees of measurement uncertainties.
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Fuzzy classification of gear fault using principal component analysis-based fuzzy neural network
Condition assessment of machinery components such as gears is important to maintain their normal operations and thus can bring benefit to their life circle management. Data-driven approaches haven been a promising way for such gear condition monitoring and fault diagnosis. In practical situation, gears generally have a variety of fault types, some of which exhibit continuous severities of fault. Vibration data collected oftentimes are limited to reflect all possible fault types. Therefore, there is practical need to utilize the data with a few discrete fault severities in training and then infer fault severities for the general scenario. To achieve this, we develop a fuzzy neural network (FNN) model to classify the continuous severities of gear faults based on the experimental measurement. Principal component analysis (PCA) is integrated with the FNN model to capture the main features of the time-series vibration signals with dimensional reduction for the sake of computational efficiency. Systematic case studies are carried out to validate the effectiveness of proposed methodology.
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- Award ID(s):
- 1741174
- PAR ID:
- 10208694
- Date Published:
- Journal Name:
- Proceedings of the ASME 2020 Internal International Symposium on Flexible Automation
- Page Range / eLocation ID:
- ISFA2020-9632
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1115/ISFA2020-9632
