Polymer nanocomposites are made by combining a nanoscale filler with a polymer matrix, where polymer‐particle interactions can enhance matrix properties and introduce behaviors distinct from either component. Manipulating particle organization within a composite potentially allows for better control over polymer‐particle interactions, and the formation of ordered arrays can introduce new, emergent properties not observed in random composites. However, self‐assembly of ordered particle arrays typically requires weak interparticle interactions to prevent kinetic traps, making these assemblies incompatible with most conventional processing techniques. As a result, more fundamental investigations are needed into methods to provide additional stability to these lattices without disrupting their internal organization. The authors show that the addition of free polymer chains to the assembly solution is a simple means to increase the stability of nanoparticle superlattices against thermal dissociation. By adding high concentrations (>50 mg mL−1) of free polymer to nanoparticle superlattices, it is possible to significantly elevate their thermal stability without adversely affecting ordering. Moreover, polymer topology, molecular weight, and concentration can also be used as independent design handles to tune this behavior. Collectively, this work allows for a wider range of processing conditions for generating future nanocomposites with complete control over particle organization within the material.
Ordered polymer composite materials: challenges and opportunities
Polymer nanocomposites containing nanoscale fillers are an important class of materials due to their ability to access a wide variety of properties as a function of their composition. In order to take full advantage of these properties, it is critical to control the distribution of nanofillers within the parent polymer matrix, as this structural organization affects how the two constituent components interact with one another. In particular, new methods for generating ordered arrays of nanofillers represent a key underexplored research area, as emergent properties arising from nanoscale ordering can be used to introduce novel functionality currently inaccessible in random composites. The knowledge gained from developing such methods will provide important insight into the thermodynamics and kinetics associated with nanomaterial and polymer assembly. These insights will not only benefit researchers working on new composite materials, but will also deepen our understanding of soft matter systems in general. In this review, we summarize contemporary research efforts in manipulating nanofiller organization in polymer nanocomposites and highlight future challenges and opportunities for constructing ordered nanocomposite materials.
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- Award ID(s):
- 1653289
- NSF-PAR ID:
- 10212080
- Date Published:
- Journal Name:
- Nanoscale
- Volume:
- 13
- Issue:
- 2
- ISSN:
- 2040-3364
- Page Range / eLocation ID:
- 426 to 443
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract -
Polymer nanocomposites have been sought after for their light weight, high performance (strength-to-mass ratio, renewability, etc.), and multi-functionality (actuation, sensing, protection against lightning strikes, etc.). Nano-/micro-engineering has achieved such advanced properties by controlling crystallinity, phases, and interfaces/interphases; hierarchical structuring, often bio-inspired, has been also implemented. While driven by the advanced properties of nanofillers, properties of polymer nanocomposites are critically affected by their structuring and interfaces/interphases due to their small size (< ~50 nm) and large surface area per volume. Measures of their property improvement by nanofiller addition are often smaller than theoretically predicted. Currently, application of these novel engineered materials is limited because these materials cannot often be made in large sizes without compromising nano-scale organization, and because their multi-scale structure-property relationships are not well understood. In this work, we study precise and fast nanofiller structuring with non-contact and energy-efficient application of oscillating magnetic fields. Magnetic assembly is a promising, scalable method to deliver bulk amount of nanocomposites while maintaining organized nanofiller structure throughout the composite volume. In the past, we have demonstrated controlled alignment of nanofillers with tunable inter-assembly distances with application of oscillating one-dimentional magnetic fields (~100s of G), by taking advantage of both magnetic attraction and repulsion. The low oscillation frequency (< 1 Hz) was tuned to achieve maghemite nanofiller alignment patterns, in an epoxy matrix, with different amount of inter-nanofiller contacts with the same nanofiller volume fraction (see Figure 1a). This work was recently expanded to three-dimensional assembly using a triaxial Helmholtz coil system (see Figure 1b); the system can apply the triaxial magnetic fields of varying magnitude (max. ±300G, ±250G, ±180G (x-y-z)) and frequency (0 to 1 Hz, ~0.1 Hz resolution) with controlled phase delay to the sample size of 1.5” x 2.5” x 3.5”(x-y-z). Two model systems are currently studied: maghemite nanofillers in an elastomer for magnetoactuation, and nickel-coated CNTs in an thermoset for mehcniacl and transport property reinforcement. The assembled nanofiller structures are currently characterized by microCT; microCT scan data (see Figure 1b) are segmented through a machine learning algorithm, and will be modeled for their transport properties using a Monte Carlo method. These estimated properties will be compared with the experimentally characterized mechanical, transport, and actuation properties, providing the structure-interphase-property relationships. In future, we plan to integrate these nanocomposites to CFRPs for interlaminar property reinforcement, possibly with an out-of-autoclave composite processing.more » « less
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Polymer-derived ceramic (PDC) nanocomposites enable access to a large library of functional properties starting from molecular design and incorporating nanofillers. Tailoring preceramic polymer (PCP) chemistry and nanofiller size and morphology can lead to usage of the nanocomposites in complex shapes and coatings with enhanced thermal and mechanical properties. A rational design of targeted nanocomposites requires an understanding of fundamental structure–property–performance relations. Thus, we tailor our discussions of PCP design and nanofiller integration into single source precursors as well as pyrolytic processing for functionalizing PDCs. We also discuss the promises and limitations of advanced characterization techniques such as 4D transmission electron microscopy and pair distribution functions to enable in situ mapping structural evolution. The feedback loop of in situ monitoring sets the foundation for enabling accelerated materials discovery with artificial intelligence. This perspective assesses the recent progress of PDC nanocomposite research nanocomposites and presents scientific and engineering challenges for synthesis, fabrication, processing, and advanced characterization of PDC nanocomposites for enhanced magnetic, electrical, and energy conversion and storage properties.more » « less
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1039/D0NR07547G
