Energy harvesting from solar and water has created ripples in materials energy research for the last several decades, complemented by the rise of Hydrogen as a clean fuel. Among these, water electrolysis leading to generation of oxygen and hydrogen, has been one of the most promising routes towards sustainable alternative energy generation and storage, with applications ranging from metal-air batteries, fuel cells, to solar-to-fuel energy conversion systems. In fact, solar water splitting is one of the most promising method to produce Hydrogen without depleting fossil-fuel based natural resources. However, the efficiency and practical feasibility of water electrolysis is limited by the anodic oxygen evolution reaction (OER), which is a kinetically sluggish, electron-intensive uphill reaction. A slow OER process also slows the other half- cell reaction, i.e. the hydrogen evolution reaction (HER) at the cathode. Hence, designing efficient catalysts for OER process from earth-abundant resources has been one of the primary concerns for advancing solar water splitting. In the Nath group we have focused on transition metal chalcogenides as efficient OER electrocatalysts. We have proposed the idea that these chalcogenides, specifically, selenides and tellurides will show much better OER catalytic activity due to increasing covalency around the catalytically active transition metal site, compared to the oxides caused by decreasing electronegativity of the anion, which in turn leads to variation of chem. potential around the transition metal center, [e.g. lowering the Ni 2+ --> Ni 3+ oxidn. potential in Ni-based catalysts where Ni 3+ is the actually catalytically active species]. Based on such hypothesis, we have synthesized a plethora of transition metal selenides including those based on Ni, Ni-Fe, Co, and Ni-Co, which show high catalytic efficiency characterized by low onset potential and overpotential at 10 mA/cm 2 [Ni 3 Se 2 - 200 - 290 mV; Co 7 Se 8 - 260 mV; FeNi 2 Se 4 -NrGO - 170 mV (NrGO - N-doped reduced graphene oxide); NiFe 2 Se 4 - 210 mV; CoNi 2 Se 4 - 190 mV; Ni 3 Te 2 - 180 mV]. 
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                            Mass transport-enhanced electrodeposition of Ni–S–P–O films on nickel foam for electrochemical water splitting
                        
                    
    
            Electrochemical water splitting is one of the most promising approaches for sustainable energy conversion and storage toward a future hydrogen society. This demands durable and affordable electrocatalysts for the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER). In this study, we report the preparation of uniform Ni–P–O, Ni–S–O, and Ni–S–P–O electrocatalytic films on nickel foam (NF) substrates via flow cell-assisted electrodeposition. Remarkably, electrodeposition onto 12 cm 2 substrates was optimized by strategically varying critical parameters. The high quality and reproducibility of the materials is attributed to the use of a 3D-printed flow cell with a tailored design. Then, the as-fabricated electrodes were tested for overall water splitting in the same flow cell under alkaline conditions. The best-performing sample, NiSP/NF, required relatively low overpotentials of 93 mV for the HER and 259 mV for the OER to produce a current density of 10 mA cm −2 . Importantly, the electrodeposited films underwent oxidation into amorphous nickel (oxy)hydroxides and oxidized S and P species, improving both HER and OER performance. The superior electrocatalytic performance of the Ni–S–P–O films originates from the unique reconstruction process during the HER/OER. Furthermore, the overall water splitting test using the NiSP/NF couple required a low cell voltage of only 1.85 V to deliver a current density of 100 mA cm −2 . Overall, we demonstrate that high-quality electrocatalysts can be obtained using a simple and reproducible electrodeposition method in a robust 3D-printed flow cell. 
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                            - Award ID(s):
- 1664941
- PAR ID:
- 10260002
- Date Published:
- Journal Name:
- Journal of Materials Chemistry A
- Volume:
- 9
- Issue:
- 12
- ISSN:
- 2050-7488
- Page Range / eLocation ID:
- 7736 to 7749
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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