Mechanical behavior of materials with granular microstructures is confounded by unique features of their grain-scale mechano-morphology, such as the tension–compression asymmetry of grain interactions and irregular grain structure. Continuum models, necessary for the macro-scale description of these materials, must link to the grain-scale behavior to describe the consequences of this mechano-morphology. Here, we consider the damage behavior of these materials based upon purely mechanical concepts utilizing energy and variational approach. Granular micromechanics is accounted for through Piola’s ansatz and objective kinematic descriptors obtained for grain-pair relative displacement in granular materials undergoing finite deformations. Karush–Kuhn–Tucker (KKT)-type conditions that provide the evolution equations for grain-pair damage and Euler–Lagrange equations for evolution of grain-pair relative displacement are derived based upon a non-standard (hemivariational) variational approach. The model applicability is illustrated for particular form of grain-pair elastic energy and dissipation functionals through numerical examples. Results show interesting damage-induced anisotropy evolution including the emergence of a type of chiral behavior and formation of finite localization zones.
more »
« less
Micromechanics-based elasto-plastic–damage energy formulation for strain gradient solids with granular microstructure
This paper is devoted to the development of a continuum theory for materials having granular microstructure and accounting for some dissipative phenomena like damage and plasticity. The continuum description is constructed by means of purely mechanical concepts, assuming expressions of elastic and dissipation energies as well as postulating a hemi-variational principle, without incorporating any additional postulate like flow rules. Granular micromechanics is connected kinematically to the continuum scale through Piola's ansatz. Mechanically meaningful objective kinematic descriptors aimed at accounting for grain-grain relative displacements in finite deformations are proposed. Karush-Kuhn-Tucker (KKT) type conditions, providing evolution equations for damage and plastic variables associated to grain-grain interactions, are derived solely from the fundamental postulates. Numerical experiments have been performed to investigate the applicability of the model. Cyclic loading-unloading histories have been considered to elucidate the material-hysteretic features of the continuum, which emerge from simple grain-grain interactions. We also assess the competition between damage and plasticity, each having an effect on the other. Further, the evolution of the load-free shape is shown not only to assess the plastic behavior, but also to make tangible the point that, in the proposed approach, plastic strain is found to be intrinsically compatible with the existence of a placement function.
more »
« less
- Award ID(s):
- 1727433
- PAR ID:
- 10276140
- Date Published:
- Journal Name:
- Continuum Mechanics and Thermodynamics
- ISSN:
- 0935-1175
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Plastic-bonded granular materials (PBM) are widely used in industrial sectors, including building construction, abrasive applications, and defense applications such as plastic-bonded explosives. The mechanical behavior of PBM is highly nonlinear, irreversible, rate dependent, and temperature sensitive governed by various micromechanical attributions such as grain crushing and binder damage. This paper presents a thermodynamically consistent, microstructure-informed constitutive model to capture these characteristic behaviors of PBM. Key features of the model include a breakage internal variable to upscale the grain-scale information to the continuum level and to predict grain size evolution under mechanical loading. In addition, a damage internal state variable is introduced to account for the damage, deterioration, and debonding of the binder matrix upon loading. Temperature is taken as a fundamental external state variable to handle non-isothermal loading paths. The proposed model is able to capture with good accuracy several important aspects of the mechanical properties of PBM, such as pressure-dependent elasticity, pressure-dependent yield strength, brittle-to-ductile transition, temperature dependency, and rate dependency in the post-yielding regime. The model is validated against multiple published datasets obtained from confined and unconfined compression tests, covering various PBM compositions, confining pressures, temperatures, and strain rates.more » « less
-
For many problems in science and engineering, it is necessary to describe the collective behavior of a very large number of grains. Complexity inherent in granular materials, whether due the variability of grain interactions or grain-scale morphological factors, requires modeling approaches that are both representative and tractable. In these cases, continuum modeling remains the most feasible approach; however, for such models to be representative, they must properly account for the granular nature of the material. The granular micromechanics approach has been shown to offer a way forward for linking the grain-scale behavior to the collective behavior of millions and billions of grains while keeping within the continuum framework. In this paper, an extended granular micromechanics approach is developed that leads to a micromorphic theory of degree n. This extended form aims at capturing the detailed grain-scale kinematics in disordered (mechanically or morphologically) granular media. To this end, additional continuum kinematic measures are introduced and related to the grain-pair relative motions. The need for enriched descriptions is justified through experimental measurements as well as results from simulations using discrete models. Stresses conjugate to the kinematic measures are then defined and related, through equivalence of deformation energy density, to forces conjugate to the measures of grain-pair relative motions. The kinetic energy density description for a continuum material point is also correspondingly enriched, and a variational approach is used to derive the governing equations of motion. By specifying a particular choice for degree n, abridged models of degrees 2 and 1 are derived, which are shown to further simplify to micro-polar or Cosserat-type and second-gradient models of granular materials.more » « less
-
Granular micromechanics approach (GMA) provides a predictive theory for granular material behavior by connecting the grain-scale interactions to continuum models. Here we have used GMA to predict the closed-form expressions for elastic constants of macro-scale chiral granular metamaterial. It is shown that for macro-scale chirality, the grain-pair interactions must include coupling between normal and tangential deformations. We have designed such a grain-pair connection for physical realization and quantified with FE model. The verification of the prediction is then performed using a physical model of 1D bead string obtained by 3D printing. The behavior is also verified using a discrete model of 1D bead string.more » « less
-
Understanding stress distributions at grain boundaries in polycrystalline materials is crucial for predicting damaged nucleation sites. In high-purity materials, voids often nucleate at grain boundaries due to high stress from granular interactions and weakened atomic ordering. While traditional crystal plasticity models simulate grain-level mechanics, their high computational cost often prevents systematic identification of critical microstructural features and efficient forecast of extreme damage events. This paper addresses these challenges by developing a computationally efficient physics-assisted statistical modelling framework. The method starts by leveraging physical knowledge to hypothesize a broad set of microstructural factors influencing stress conditions. Causal inference is then applied to reveal the predominant features with physical explanations, leading to a parsimonious statistical model. A conditional Gaussian mixture model (CGMM) is employed when the identified relationship is utilized as a predictive model to quantify the uncertainty not readily explained by these features. Using body-centred cubic (BCC) tantalum as a representative material, a series of synthetic microstructures from single- to octu-crystal configurations are created. Results show that high-stress states strongly correlate with the elastic and plastic deformation capabilities and the directional misalignment of grain responses near boundaries. The statistical model achieves rapid and accurate forecasts, demonstrating its potential for analysing realistic polycrystalline materials.more » « less
An official website of the United States government

