More Like this

1. Robust Optimal Design of Energy Efficient Series Elastic Actuators: Application to a Powered Prosthetic Ankle

   https://doi.org/10.1109/ICORR.2019.8779446  

   Bolivar, Edgar; Rezazadeh, Siavash; Summers, Tyler; Gregg, Robert D. (June 2019, IEEE International Conference on Rehabilitation Robotics)

   Design of rehabilitation and physical assistance robots that work safely and efficiently despite uncertain operational conditions remains an important challenge. Current methods for the design of energy efficient series elastic actuators use an optimization formulation that typically assumes known operational requirements. This approach could lead to actuators that cannot satisfy elongation, speed, or torque requirements when the operation deviates from nominal conditions. Addressing this gap, we propose a convex optimization formulation to design the stiffness of series elastic actuators to minimize energy consumption and satisfy actuator constraints despite uncertainty due to manufacturing of the spring, unmodeled dynamics, efficiency of the transmission, and the kinematics and kinetics of the load. To achieve convexity, we write energy consumption as a scalar convex-quadratic function of compliance. As actuator constraints, we consider peak motor torque, peak motor velocity, limitations due to the speed-torque relationship of DC motors, and peak elongation of the spring. We apply our formulation to the robust design of a series elastic actuator for a powered prosthetic ankle. Our simulation results indicate that a small trade-off between energy efficiency and robustness is justified to design actuators that can operate with uncertainty. 

   more » « less
2. Embedded Magnetic Sensing for Feedback Control of Soft HASEL Actuators

   https://doi.org/10.1109/TRO.2022.3200164  

   Sundaram, Vani; Ly, Khoi; Johnson, Brian K.; Naris, Mantas; Anderson, Maxwell P.; Humbert, James Sean; Correll, Nikolaus; Rentschler, Mark (September 2022, IEEE Transactions on Robotics)

   The need to create more viable soft sensors is increasing in tandem with the growing interest in soft robots. Several sensing methods, like capacitive stretch sensing and intrinsic capacitive self-sensing, have proven to be useful when controlling soft electro-hydraulic actuators, but are still problematic. This is due to challenges around high-voltage electronic interference or the inability to accurately sense the actuator at higher actuation frequencies. These issues are compounded when trying to sense and control the movement of a multiactuator system. To address these shortcomings, we describe a two-part magnetic sensing mechanism to measure the changes in displacement of an electro-hydraulic (HASEL) actuator. Our magnetic sensing mechanism can achieve high accuracy and precision for the HASEL actuator displacement range, and accurately tracks motion at actuation frequencies up to 30 Hz, while being robust to changes in ambient temperature and relative humidity. The high accuracy of the magnetic sensing mechanism is also further emphasized in the gripper demonstration. Using this sensing mechanism, we can detect submillimeter difference in the diameters of three tomatoes. Finally, we successfully perform closed-loop control of one folded HASEL actuator using the sensor, which is then scaled into a deformable tilting platform of six units (one HASEL actuator and one sensor) that control a desired end effector position in 3D space. This work demonstrates the first instance of sensing electro-hydraulic deformation using a magnetic sensing mechanism. The ability to more accurately and precisely sense and control HASEL actuators and similar soft actuators is necessary to improve the abilities of soft, robotic platforms. 

   more » « less
3. System Identification and Closed-Loop Control of a Hydraulically Amplified Self-Healing Electrostatic (HASEL) Actuator

   https://doi.org/10.1109/IROS.2018.8593797  

   Schunk, Cosima; Pearson, Levi; Acome, Eric; Morrissey, Timothy G.; Correll, Nikolaus; Keplinger, Christoph; Rentschler, Mark E.; Humbert, J. Sean (October 2018, 2018 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS))

   This paper describes a system identification method and the development of a closed-loop controller for a Hydraulically Amplified Self-healing Electrostatic (HASEL) actuator. Our efforts focus on developing a reliable and consistent way to identify system models for these soft robotic actuators using high-speed videography based motion tracking. Utilizing a mass-spring-damper model we are able to accurately capture the behavior of a HASEL actuator. We use the resulting plant model to design a Proportional-Integral controller that demonstrates improved closed-loop tracking and steady-state error performance. 

   more » « less
4. An Investigation of a Balanced Hybrid Active-Passive Actuator for Physical Human-Robot Interaction

   https://doi.org/10.1109/LRA.2021.3064497  

   Dills, Patrick; Dawson-Elli, Alexander; Gruben, Kreg; Adamczyk, Peter G.; Zinn, Michael (July 2021, IEEE Robotics and Automation Letters)

   null (Ed.)

   Cooperative robots or “cobots” promise to allow humans and robots to work together more closely while maintaining safety. However, to date the capabilities of cobots are greatly diminished compared to industrial robots in terms of the force and power they are able to safely produce. This is in part due to the actuation choices of cobots. Low impedance robotic actuators aim to solve this problem by attempting to provide an actuator with a combination of low output impedance and a large bandwidth of force control. In short the ideal actuator has a large dynamic range. Existing actuators success and performance has been limited. We propose a high force and high power balanced hybrid active-passive actuator which aims to increase the actuation capability of low impedance actuators and to safely enable high performance larger force and workspace robots. Our balanced hybrid actuator does so, by combining and controlling a series elastic actuator, a small DC motor, and a particle brake in parallel. The actuator provides low and high frequency power producing active torques, along with power absorbing passive torques. Control challenges and advantages of hybrid actuators are discussed and overcome through the use of trajectory optimization, and the safety of the new actuator is evaluated. 

   more » « less
5. Design and Validation of a Powered Knee–Ankle Prosthesis With High-Torque, Low-Impedance Actuators

   https://doi.org/10.1109/TRO.2020.3005533  

   Elery, Toby; Rezazadeh, Siavash; Nesler, Christopher; Gregg, Robert D. (July 2020, IEEE Transactions on Robotics)

   In this article, we present the design of a powered knee–ankle prosthetic leg, which implements high-torque actuators with low-reduction transmissions. The transmission coupled with a high-torque and low-speed motor creates an actuator with low mechanical impedance and high backdrivability. This style of actuation presents several possible benefits over modern actuation styles in emerging robotic prosthetic legs, which include free-swinging knee motion, compliance with the ground, negligible unmodeled actuator dynamics, less acoustic noise, and power regeneration. Benchtop tests establish that both joints can be backdriven by small torques ( ∼ 1–3 N ⋅ m) and confirm the small reflected inertia. Impedance control tests prove that the intrinsic impedance and unmodeled dynamics of the actuator are sufficiently small to control joint impedance without torque feedback or lengthy tuning trials. Walking experiments validate performance under the designed loading conditions with minimal tuning. Finally, the regenerative abilities, low friction, and small reflected inertia of the presented actuators reduced power consumption and acoustic noise compared to state-of-the-art powered legs. 

   more » « less