Colloidal nanoparticles have been widely studied and proven to have unique and superior properties compared to their bulk form and are attractive building blocks for diverse technologies, including energy conversion and storage, sensing, electronics, etc. However, transforming colloidal nanoparticles into functional devices while translating their unique properties from the nanoscale to the macroscale remains a major challenge. The development of advanced manufacturing methodologies that can convert functional nanomaterials into high-performance devices in a scalable, controllable and affordable manner presents great research opportunities and challenges for the next several decades. One promising approach to fabricate functional devices from nanoscale building blocks is additive manufacturing, such as 2D and 3D printing, owing to their capability of fast prototyping and versatile fabrication. Here, we review recent progress and methodologies for printing functional devices using colloidal nanoparticle inks with an emphasis on 2D nanomaterial-based inks. This review provides a comprehensive overview on four important and interconnected topics, including nanoparticle synthesis, ink formulation, printing methods, and device applications. New research opportunities as well as future directions are also discussed.
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Printing thermoelectric inks toward next-generation energy and thermal devices
The ability of thermoelectric (TE) materials to convert thermal energy to electricity and vice versa highlights them as a promising candidate for sustainable energy applications. Despite considerable increases in the figure of merit zT of thermoelectric materials in the past two decades, there is still a prominent need to develop scalable synthesis and flexible manufacturing processes to convert high-efficiency materials into high-performance devices. Scalable printing techniques provide a versatile solution to not only fabricate both inorganic and organic TE materials with fine control over the compositions and microstructures, but also manufacture thermoelectric devices with optimized geometric and structural designs that lead to improved efficiency and system-level performances. In this review, we aim to provide a comprehensive framework of printing thermoelectric materials and devices by including recent breakthroughs and relevant discussions on TE materials chemistry, ink formulation, flexible or conformable device design, and processing strategies, with an emphasis on additive manufacturing techniques. In addition, we review recent innovations in the flexible, conformal, and stretchable device architectures and highlight state-of-the-art applications of these TE devices in energy harvesting and thermal management. Perspectives of emerging research opportunities and future directions are also discussed. While this review centers on thermoelectrics, the fundamental ink chemistry and printing processes possess the potential for applications to a broad range of energy, thermal and electronic devices.
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- Award ID(s):
- 1943104
- NSF-PAR ID:
- 10315085
- Date Published:
- Journal Name:
- Chemical Society Reviews
- Volume:
- 51
- Issue:
- 2
- ISSN:
- 0306-0012
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract Solution‐processable semiconducting 2D nanoplates and 1D nanorods are attractive building blocks for diverse technologies, including thermoelectrics, optoelectronics, and electronics. However, transforming colloidal nanoparticles into high‐performance and flexible devices remains a challenge. For example, flexible films prepared by solution‐processed semiconducting nanocrystals are typically plagued by poor thermoelectric and electrical transport properties. Here, a highly scalable 3D conformal additive printing approach to directly convert solution‐processed 2D nanoplates and 1D nanorods into high‐performing flexible devices is reported. The flexible films printed using Sb2Te3nanoplates and subsequently sintered at 400 °C demonstrate exceptional thermoelectric power factor of 1.5 mW m−1K−2over a wide temperature range (350–550 K). By synergistically combining Sb2Te32D nanoplates with Te 1D nanorods, the power factor of the flexible film reaches an unprecedented maximum value of 2.2 mW m−1K−2at 500 K, which is significantly higher than the best reported values for p‐type flexible thermoelectric films. A fully printed flexible generator device exhibits a competitive electrical power density of 7.65 mW cm−2with a reasonably small temperature difference of 60 K. The versatile printing method for directly transforming nanoscale building blocks into functional devices paves the way for developing not only flexible energy harvesters but also a broad range of flexible/wearable electronics and sensors.
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Personalized healthcare (PHC) is a booming sector in the health science domain wherein researchers from diverse technical backgrounds are focusing on the need for remote human health monitoring. PHC employs wearable electronics, viz. group of sensors integrated on a flexible substrate, embedded in the clothes, or attached to the body via adhesive. PHC wearable flexible electronics (FE) offer numerous advantages including being versatile, comfortable, lightweight, flexible, and body conformable. However, finding the appropriate mass manufacturing technologies for these PHC devices is still a challenge. It needs an understanding of the physics, performance, and applications of printing technologies for PHC wearables, ink preparation, and bio-compatible device fabrication. Moreover, the detailed study of the operating principle, ink, and substrate materials of the printing technologies such as inkjet printing will help identify the opportunities and emerging challenges of applying them in manufacturing of PHC wearable devices. In this article, we attempt to bridge this gap by reviewing the printing technologies in the PHC domain, especially inkjet printing in depth. This article presents a brief review of the state-of-the-art wearable devices made by various printing methods and their applications in PHC. It focuses on the evaluation and application of these printing technologies for PHC wearable FE devices, along with advancements in ink preparation and bio-compatible device fabrication. The performance of inkjet, screen, gravure, and flexography printing, as well as the inks and substrates, are comparatively analyzed to aid PHC wearable sensor design, research, fabrication, and mass manufacturing. Moreover, it identifies the application of the emerging mass-customizable printing technologies, such as inkjet printing, in the manufacturing of PHC wearable devices, and reviews the printing principles, drop generation mechanisms, ink formulations, ink-substrate interactions, and matching strategies for printing wearable devices on stretchable substrates. Four surface matching strategies are extracted from literature for the guidance of inkjet printing of PHC stretchable electronics. The electro-mechanical performance of the PHC FE devices printed using four surface matching strategies is comparatively evaluated. Further, the article extends its review by describing the scalable integration of PHC devices and finally presents the future directions of research in printing technologies for PHC wearable devices.more » « less
- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1039/d1cs00490e
