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Large-scale concrete 3D printing and digital construction has brought enormous potential to expand the design space of building components (e.g., building envelope) for the integration of multiple architectural functionalities including energy saving. In this research, a modular 3D printed vertical concrete green wall system – namely the 3D-VtGW, was developed. The 3D-VtGW envelope was assembled with prefabricated (3D printed) multifunctional wall modular elements, which serves as the enclosure of the building as well as the backbone for a green wall system to improve building’s energy efficiency. Using this design concept and large-scale concrete 3D printing, a prototype commercial building was built in Nanjing, China. To quantify the energy-saving potential of the 3D-VtGW system, a thermal network model was developed to simulate the thermal behavior of buildings with 3D-VtGW system and for thermal comfort analysis. Whole-building energy simulation was carried out using Chinese Standard Weather Data (CSWD) o Nanjing, China. The simulation results indicate that the building with 3D-VtGW exhibited prominent potential for energy saving and improved thermal comfort. The integrated greenery system in 3D-VtGW largely reduces wall exterior surface temperature and through-wall heat flux via the combined effects of plant shading, evapotranspiration, and heat storage from soil. This study presents the immense opportunities brought by digital fabrication and construction to extend the design space and function integration in buildings.
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Semi-Automated Conversion of 2D Orthographic Views of Wood Building Components to 3D Information Models
Offsite construction (e.g., wood modular houses) has many advantages over traditional stick-built construction, ranging from schedule/cost reduction to improvement in safety and quality of the built product. Unlike stick-built, offsite construction demands higher levels of design and planning coordination at the early stages of the construction project to avoid cost overruns and/or delays. However, most companies still rely on 2D drawings in the development of shop drawings, which are required for the fabrication of the building components such as walls and roofs. In practice, the process of developing shop drawings is usually based on manually interpreting the 2D drawings and specifications, which is time-consuming, costly, and prone to human errors. A 3D information model can improve the accuracy of this process. To help achieve this, the authors developed a semi-automated method that can process 2D orthographic views of building components and convert them to 3D models, which can be useful for fabrication. The developed 3D information model can be further transformed to building information models (BIMs) to support collaboration amongst users and data exchanges across platforms. The developed method was evaluated in the development of wall components of a student apartment project in Kalamazoo, MI. Experimental results showed that the developed method successfully generated the 3D information model of the wall components. A time comparison with the state-of-the-art practices in developing the wall components was performed. Results showed that the developed method utilized approximately 22% of the time it took the state-of-the-art manual method to generate the 3D models.
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- Award ID(s):
- 1827733
- PAR ID:
- 10324479
- Date Published:
- Journal Name:
- Construction Research Congress 2022
- Page Range / eLocation ID:
- 995 to 1003
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Three-dimensional concrete printing (3DCP) is poised to address such critical challenges as low productivity in construction while offering design flexibility and material usage optimization. Although prior research focused on integrating digital design and fabrication to generate instructions for three-dimensional (3D) printers, existing approaches fall short of developing a building information modeling (BIM) model with the requisite detail for coordination with other construction activities and a lack of customization for defining the printing sequence. This paper streamlines the automation of the modeling process and generation of BIM parameters to consolidate project planning information within a unified level of development (LOD) 400 BIM model. The proposed workflow introduces an automation tool designed to enhance the LOD in 3DCP BIM elements from a lower LOD to LOD 400, which is suitable for fabrication. This proposed approach contributes to industry practices by providing an automated tailored solution for contractors to customize printing sequences and facilitate seamless coordination between 3D-printed elements and nonprinted components, improving overall project efficiency and precision. The outcomes shed light on project visualization and coordination through a detailed 3DCP BIM model and introduce planning parameters for enabling a printing strategy that can incorporate the contractor’s expertise in contrast to other slicer software.more » « less
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1061/9780784483961.104
