skip to main content


Title: Pneumatic Soft Actuators With Kirigami Skins
Soft pneumatic actuators have become indispensable for many robotic applications due to their reliability, safety, and design flexibility. However, the currently available actuator designs can be challenging to fabricate, requiring labor-intensive and time-consuming processes like reinforcing fiber wrapping and elastomer curing. To address this issue, we propose to use simple-to-fabricate kirigami skins—plastic sleeves with carefully arranged slit cuts—to construct pneumatic actuators with pre-programmable motion capabilities. Such kirigami skin, wrapped outside a cylindrical balloon, can transform the volumetric expansion from pneumatic pressure into anisotropic stretching and shearing, creating a combination of axial extension and twisting in the actuator. Moreover, the kirigami skin exhibits out-of-plane buckling near the slit cut, which enables high stretchability. To capture such complex deformations, we formulate and experimentally validates a new kinematics model to uncover the linkage between the kirigami cutting pattern design and the actuator’s motion characteristics. This model uses a virtual fold and rigid-facet assumption to simplify the motion analysis without sacrificing accuracy. Moreover, we tested the pressure-stroke performance and elastoplastic behaviors of the kirigami-skinned actuator to establish an operation protocol for repeatable performance. Analytical and experimental parametric analysis shows that one can effectively pre-program the actuator’s motion performance, with considerable freedom, simply by adjusting the angle and length of the slit cuts. The results of this study can establish the design and analysis framework for a new family of kirigami-skinned pneumatic actuators for many robotic applications.  more » « less
Award ID(s):
1760943 1933124
NSF-PAR ID:
10351420
Author(s) / Creator(s):
; ;
Date Published:
Journal Name:
Frontiers in Robotics and AI
Volume:
8
ISSN:
2296-9144
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. null (Ed.)
    Soft pneumatic actuators have found many applications in robotics and adaptive structures. Traditionally, these actuators are constructed by wrapping layers of reinforcing helical fibers around an elastomeric tube. This approach is versatile and robust, but it suffers from a critical disadvantage: cumbersome fabrication procedures. Wrapping long helical filaments around a cylindrical tube requires expensive equipment or excessive manual labor. To address this issue, we propose a new approach towards designing and constructing pneumatic actuators by exploiting the principle of kirigami, the ancient art of paper cutting. More specifically, we use “kirigami skins” — plastic sleeves with carefully arranged slit cuts — to replace the reinforcing helical fibers. This paper presents an initial investigation on a set of linear extension actuators featuring kirigami skins with a uniform array of cross-shaped, orthogonal cuts. When under internal pressurization, the rectangular-shaped facets defined by these cuts can rotate and induce the desired extension motion. Through extensive experiments, we analyze the elastic and plastic deformations of these kirigami skins alone under tension. The results show strongly nonlinear behaviors involving both in-plane facet rotation the out-of-plane buckling. Such a deformation pattern offers valuable insights into the actuator’s performance under pressure. Moreover, both the deformation characteristics and actuation performance are “programmable” by tailoring the cut geometry. This study lays down the foundation for constructing more capable Kirigami-skinned soft actuators that can achieve sophisticated motions. 
    more » « less
  2. We present the design, modeling, and implemen- tation of a novel pneumatic actuator, the Pneumatic Reel Actuator (PRA). The PRA is highly extensible, lightweight, capable of operating in compression and tension, compliant, and inexpensive. An initial prototype of the PRA can reach extension ratios greater than 16:1, has a force-to-weight ratio over 28:1, reach speeds of 0.87 meters per second, and can be constructed with parts totaling less than $4 USD. We have developed a model describing the actuator and have conducted experiments characterizing the actuator’s performance in regards to force, extension, pressure, and speed. We have implemented two parallel robotic applications in the form of a three degree of freedom robot arm and a tetrahedral robot. 
    more » « less
  3. Soft actuators have been studied and analyzed as a new solution for soft robotic technologies. These types of actuators have many advantages due to their predictable deformations and their ease of control, enabling them to hold and move delicate objects performing complex movements in confined spaces. Soft actuators can be made using different manufacturing processes, but the most common is mold casting. However, this manufacturing process involves several steps, increasing the manufacturing time and hindering changes in the design. This paper presents a novel design of a 3D printed soft pneumatic actuator based on additive manufacturing, achieving design versatility and performance. The produced actuator has seven segments that can be individually controlled. The actuators were made using fused deposition modeling (FDM) technology in one continuous process and without support material. The mechanical performance of the soft actuators was demonstrated, analyzing the deformation in the z-axis based on input pressure. 
    more » « less
  4. This work presents a unique approach to the design, fabrication, and characterization of paper-based origami robotic systems consisting of stackable pneumatic actuators. These paper-based actuators (PBAs) use materials with high elastic modulus-to-mass ratios, accordion-like structures, and direct coupling with pneumatic pressure for extension and bending. The study contributes to the scientific and engineering understanding of foldable components under applied pneumatic pressure by constructing stretchable and flexible structures with intrinsically nonstretchable materials. Experiments showed that a PBA possesses a power-to-mass ratio greater than 80 W/kg, which is more than four times that of human muscle. This work also illustrates the stackability and functionality of PBAs by two prototypes: a parallel manipulator and a legged locomotor. The manipulator consisting of an array of PBAs can bend in a specific direction with the corresponding actuator inflated. In addition, the stacked actuators in the manipulator can rotate in opposite directions to compensate for relative rotation at the ends of each actuator to work in parallel and manipulate the platform. The locomotor rotates the PBAs to apply and release contact between the feet and the ground. Furthermore, a numerical model developed in this work predicts the mechanical performance of these inflatable actuators as a function of dimensional specifications and folding patterns. Overall, we use stacked origami actuators to implement functionalities of manipulation, gripping, and locomotion as conventional robotic systems. Future origami robots made of paper-like materials may be suitable for single use in contaminated or unstructured environments or low-cost educational materials. 
    more » « less
  5. This paper describes a series of endurance and material property tests conducted on a pneumatic, fabric-reinforced inflatable soft actuator made of Dragon Skin 30 silicone, which exhibited performance variations during operation. It is important to understand the level of variation over time and how it affects the motions of the soft actuators. The tests were designed to investigate the repeatability and durability of the actuator by measuring changes in its trajectories after long working periods, determining its failure pressure, and examining its elasticity through tensile tests. The experiments were performed on multiple soft actuators, and the results show pertinent information about the variation in their motion and how it relates to the material behavior of the silicone. This information enhances our understanding of the real-world behavior of silicone soft actuators and enables us to better control their performance in our applications.

     
    more » « less