Textile based pneumatic actuators have recently seen increased development for use in wearable applications thanks to their high strength to weight ratio and range of achievable actuation modalities. However, the design of these textile-based actuators is typically an iterative process due to the complexity of predicting the soft and compliant behavior of the textiles. In this work we investigate the actuation mechanics of a range of physical prototypes of unfolding textile-based actuators to understand and develop an intuition for how the geometric parameters of the actuator affect the moment it generates, enabling more deterministic designs in the future. Under benchtop conditions the actuators were characterized at a range of actuator angles and pressures (0 – 136 kPa), and three distinct performance regimes were observed, which we define as Shearing, Creasing, and Flattening. During Flattening, the effects of both the length and radius of the actuator dominate with maximum moments in excess of 80 Nm being generated, while during Creasing the radius dominates with generated moments scaling with the cube of the radius. Low stiffness spring like behavior is observed in the Shearing regime, which occurs as the actuator approaches its unfolded angle. A piecewise analytical model was also developed and compared to the experimental results within each regime. Finally, a prototype actuator was also integrated into a shoulder assisting wearable robot, and on-body characterization of this robot was performed on five healthy individuals to observe the behavior of the actuators in a wearable application. Results from this characterization highlight that these actuators can generate useful on-body moments (10.74 Nm at 90° actuator angle) but that there are significant reductions compared to bench-top performance, in particular when mostly folded and at higher pressures.
more »
« less
This content will become publicly available on May 25, 2024
Endurance tests for a fabric reinforced inflatable soft actuator
This paper describes a series of endurance and material property tests conducted on a pneumatic, fabric-reinforced inflatable soft actuator made of Dragon Skin 30 silicone, which exhibited performance variations during operation. It is important to understand the level of variation over time and how it affects the motions of the soft actuators. The tests were designed to investigate the repeatability and durability of the actuator by measuring changes in its trajectories after long working periods, determining its failure pressure, and examining its elasticity through tensile tests. The experiments were performed on multiple soft actuators, and the results show pertinent information about the variation in their motion and how it relates to the material behavior of the silicone. This information enhances our understanding of the real-world behavior of silicone soft actuators and enables us to better control their performance in our applications.
more » « less- Award ID(s):
- 1935312
- NSF-PAR ID:
- 10480900
- Publisher / Repository:
- Frontiers
- Date Published:
- Journal Name:
- Frontiers in Materials
- Volume:
- 10
- ISSN:
- 2296-8016
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Dielectric elastomers (DEs) are electro-active polymers that deform and change their shape when an electric field is applied across them. They are used as soft actuators since they are flexible, resilient, lightweight, and durable. Many models have been proposed to describe and capture the behavior of these actuators such as circuit representation, lumped parameter modeling, and physics-based modeling. In this paper, a hybrid between the physics and lumped parameter model is presented which is used to control the actuator. The focus of this paper is on a tubular dielectric elastomer actuator (DEA). The model proposed is validated with experimental data to evaluate its approximation to the physical actuator. The physics model offers the ability to describe how the material properties and actuator's geometry affect the dynamics and behavior of the actuator under different states. The lumped parameter model accounts for physical quantities that may not be fully expressed when formulating the physics-based equations. The discussed model performance is found to have an error less than 10% for the sinusoidal signals discussed.more » « less
-
more » « less
Abstract A comprehensive material system is introduced for the additive manufacturing of electrohydraulic (HASEL) tentacle actuators. This material system consists of a photo‐curable, elastomeric silicone‐urethane with relatively strong dielectric properties (εr ≈ 8.8 at 1 kHz) in combination with ionically‐conductive hydrogel and silver paint electrodes that displace a vegetable‐based liquid dielectric under the application of an electric field. The electronic properties of the silicone material as well as the mechanical properties of the constitutive silicone and hydrogel materials are investigated. The hydraulic pressure exerted on the dielectric working fluid in these capacitive actuators is measured in order to characterize their quasi‐static behavior. Various design features enabled by 3D printing influence this behavior—decreasing the voltage at which actuation begins or increasing the force density in the system. Using a capacitance change of >35% across the actuators while powered, a demonstration of self‐sensing inherent to HASELs is shown. Antagonistic pairs of the 3D printed actuators are shown to exert a blocked force of over 400 mN. An electrohydraulic tentacle actuator is then fabricated to demonstrate the use of this material and actuation system in a synthetic hydrostat. This tentacle actuator is shown to achieve motion in a multi‐dimensional space.
-
Experimentally Identified Models of McKibben Soft Actuators as Primary Movers and Passive Structuresnull (Ed.)Abstract Soft robots join body and actuation, forming their structure from the same elements that induce motion. Soft actuators are commonly modeled or characterized as primary movers, but their second role as support structure introduces strain–pressure combinations outside of normal actuation. This article examines a more complete set of possible strain–pressure combinations for McKibben actuators, including passive or unpressurized, deformation, pressurized extension and compression of a pressurized actuator beyond the maximum actuation strain. Each region is investigated experimentally, and empirical force–displacement–pressure relationships are identified. Particular focus is placed on ensuring that empirical relationships are consistent at boundaries between an actuator’s strain–pressure regions. The presented methodology is applied to seven McKibben actuator designs, which span variations in wall thickness, enclosure material, and actuator diameter. Empirical results demonstrate a trade-off between maximum contraction strain and force required to passively extend. The results also show that stiffer elastomers require an extreme increase in pressure to contract without a compensatory increase in maximum achieved force. Empirical force–displacement–pressure models were developed for each variant across all the studied strain–pressure regions, enabling future design variation studies for soft robots that use actuators as structures.more » « less
-
null (Ed.)Fluidic artificial muscles (FAMs), also known as McKibben actuators, are a class of fiber-reinforced soft actuators that can be pneumatically or hydraulically pressurized to produce muscle-like contraction and force generation. When multiple FAMs are bundled together in parallel and selectively pressurized, they can act as a multi-chambered actuator with bioinspired variable recruitment capability. The variable recruitment bundle consists of motor units (MUs)—groups of one of more FAMs—that are independently pressurized depending on the force demand, similar to how groups of muscle fibers are sequentially recruited in biological muscles. As the active FAMs contract, the inactive/low-pressure units are compressed, causing them to buckle outward, which increases the spatial envelope of the actuator. Additionally, a FAM compressed past its individual free strain applies a force that opposes the overall force output of active FAMs. In this paper, we propose a model to quantify this resistive force observed in inactive and low-pressure FAMs and study its implications on the performance of a variable recruitment bundle. The resistive force behavior is divided into post-buckling and post-collapse regions and a piecewise model is devised. An empirically-based correction method is proposed to improve the model to fit experimental data. Analysis of a bundle with resistive effects reveals a phenomenon, unique to variable recruitment bundles, defined as free strain gradient reversal.more » « less
