- Award ID(s):
- 2026313
- NSF-PAR ID:
- 10376078
- Date Published:
- Journal Name:
- Crystals
- Volume:
- 11
- Issue:
- 10
- ISSN:
- 2073-4352
- Page Range / eLocation ID:
- 1228
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
null (Ed.)The deformation behavior of the extruded magnesium alloys Mg2Nd and Mg2Yb was investigated at room temperature. By using in situ energy-dispersive synchrotron X-ray diffraction compression and tensile tests, accompanied by Elasto-Plastic Self-Consistent (EPSC) modeling, the differences in the active deformation systems were analyzed. Both alloying elements change and weaken the extrusion texture and form precipitates during extrusion and subsequent heat treatments relative to common Mg alloys. By varying the extrusion parameters and subsequent heat treatment, the strengths and ductility can be adjusted over a wide range while still maintaining a strength differential effect (SDE) of close to zero. Remarkably, the compressive and tensile yield strengths are similar and there is no mechanical anisotropy when comparing tensile and compressive deformation, which is desirable for industrial applications. Uncommon for Mg alloys, Mg2Nd shows a low tensile twinning activity during compression tests. We show that heat treatments promote the nucleation and growth of precipitates and increase the yield strengths isotopically up to 200 MPa. The anisotropy of the yield strength is reduced to a minimum and elongations to failure of about 0.2 are still achieved. At lower strengths, elongations to failure of up to 0.41 are reached. In the Mg2Yb alloy, adjusting the extrusion parameters enhances the rare-earth texture and reduces the grain size. Excessive deformation twinning is, however, observed, but despite this the SDE is still minimized.more » « less
-
Selective laser melting (SLM) is one of the most widely used additive manufacturing technologies. Fabricating nickel-based superalloys with SLM has garnered significant interest from the industry and the research community alike due to the excellent high temperature properties and thermal stability exhibited by the alloys. Haynes-282 alloy, a γ′-phase strengthened Ni-based superalloy, has shown good high temperature mechanical properties comparable to alloys like R-41, Waspaloy, and 263 alloy but with better fabricability. A study and comparison of the effect of different heat-treatment routes on microstructure and mechanical property evolution of Haynes-282 fabricated with SLM is lacking in the literature. Hence, in this manuscript, a thorough investigation of microstructure and mechanical properties after a three-step heat treatment and hot isostatic pressing (HIP) has been conducted. In-situ heat-treatment experiments were conducted in a transmission electron microscopy (TEM) to study γ′ precipitate evolution. γ′ precipitation was found to start at 950 °C during in-situ heat-treatment. Insights from the in-situ heat-treatment were used to decide the aging heat-treatment for the alloy. The three-step heat-treatment was found to increase yield strength (YS) and ultimate tensile strength (UTS). HIP process enabled γ′ precipitation and recrystallization of grains of the as-printed samples in one single step.more » « less
-
In a recent work, we have reported outstanding strength and work hardening exhibited by a metastable high entropy alloy (HEA), Fe42Mn28Co10Cr15Si5 (in at. %), undergoing the strain-induced martensitic transformation from metastable gamma austenite (γ) to stable epsilon martensite (ε). However, the alloy exhibited poor ductility, which was attributed to the presence of the brittle sigma (σ) phase in its microstructure. The present work reports the evolution of microstructure, strength, and ductility of a similar HEA, Fe38.5Mn20Co20Cr15Si5Cu1.5 (in at. %), designed to suppress the formation of σ phase. A cast and then rolled plate of the alloy was processed into four conditions by annealing for 10 and 30 min at 1100 °C and by friction stir processing (FSP) at tool rotation rates of 150 and 400 revolutions per minute (RPM) to facilitate detailed examinations of variable initial grain structures. Neutron diffraction and electron microscopy were employed to characterize the microstructure and texture evolution. The initial materials had variable grain size but nearly 100% γ structure. Diffusionless strain induced γ→ε phase transformation took place under compression with higher rate initially and slower rate at the later stages of deformation, independent on the initial grain size. The transformation facilitated part of plastic strain accommodation and rapid strain hardening owing to a transformation-induced dynamic Hall-Petch-type barrier effect, increase in dislocation density, and texture. The peak strength of nearly 2 GPa was achieved under compression using the structure created by double pass FSP (150 RPM followed by 150 RPM). Remarkably, the tensile elongation exhibited by the alloy was nearly 20% with fracture surfaces featuring a combination of ductile dimples and cleavage.more » « less
-
Herein, the enhancement of the mechanical properties of microwave absorption composites, multiwalled carbon nanotubes (MWCNTs)–epoxy with various MWCNT loadings, using glass fiber (GF) reinforcement is focused upon. The tensile strength, morphologies, dielectric permittivity, and electromagnetic (EM) wave absorption properties (in a frequency range from 1 to 26 GHz) of the composites are investigated. The tensile strength of the composites is enhanced to about 400 MPa, which is comparable with that of commercial aluminum alloy 6061 (about 300 MPa), whereas the tensile strength of the pristine MWCNT–epoxy composite is around 15 MPa. The mass density of the MWCNT–epoxy–GF composites herein is found to be around 1.6 g cm−3, whereas aluminum alloy 6061 has a mass density of ≈2.7 g cm−3. In addition, the MWCNT (9 wt%)–epoxy–GF composite presents a strong EM wave absorption in a wide frequency band from 14 to 26 GHz, whereas aluminum alloys do not have much EM wave absorption. The high microwave absorption together with the enhanced mechanical strength of the composites provides a multifunctional potential for some applications.
-
Fused filament fabrication (FFF) of composites with compliant high-strength fibers could expand opportunities for the design and fabrication of complex flexible structures, but this topic has received limited attention. This study pursued the development of filaments consisting of ultra-high molecular weight polyethylene yarn (UHMWPE) embedded in a matrix of polycaprolactone (UPE/PCL) and successful 3D printing. The physical characteristics and printability of the filament were evaluated in terms of key parameters including spooling speed, temperature, fiber distribution (consolidated vs dispersed), and fiber volume fraction (4≤ Vf ≤30 %). An evaluation of the microstructure and tensile properties of the UPE/PCL was performed after processing and printing. Prior to printing, the filament exhibited an ultimate tensile strength (UTS) of 590±40 MPa with apparent fiber strength of 2.4 GPa. For the printed condition, the UTS reached 470±60 MPa and apparent fiber strength of 1.9 GPa. Fiber dispersion in the filament plays an important role on the printed properties and the potential for fiber degradation. Nevertheless, the strength of the UPE/PCL represents a new performance benchmark for compliant composites printed by FFF. This new material system can support applications where strength and toughness are key performance metrics in addition to flexibility.more » « less