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This article presents a method to monitor corrosion remotely, based on highly nonlinear solitary waves, which are compact and nondispersive. In the study presented in this article, two types of solitary wave transducers were used to monitor accelerated localized corrosion on a steel plate. The first type consists of a chain of spherical particles surmounted by a commercial solenoid wired to, and controlled by, a data acquisition system used to lift and release the first particle of the chain and induce the mechanical impacts and stress waves in the chain. The chain included a piezoelectric wafer disk, also wired to the same data acquisition system, to sense, digitize, and store the propagating waves for post-processing. The second type of transducer was identical to the first one but the data acquisition system was replaced by a wireless node that communicated with a mobile device using a Bluetooth connection. Eight transducers were used to monitor the plate for over a week to detect the onset and progression of localized corrosion. Corrosion detection was performed by extracting a few features from the time waveforms and feeding these features to an outlier analysis algorithm based on the Mahalanobis distance. The results of the experiment showed the effectiveness of the proposed monitoring approach at detecting defects close to the transducers and confirm previous numerical predictions by the authors. The experiments also provided evidence that the performance of the wireless transducers is nearly identical to the performance of their wired counterparts, paving the way to a new paradigm for the structural health monitoring of remote structural components in harsh environments.
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Wireless Module for Nondestructive Testing/Structural Health Monitoring Applications Based on Solitary Waves
In recent years, there has been an increasing interest in the use of highly nonlinear solitary waves (HNSWs) for nondestructive evaluation and structural health monitoring applications. HNSWs are mechanical waves that can form and travel in highly nonlinear systems, such as granular particles in Hertzian contact. The easiest setup consists of a built-in transducer in drypoint contact with the structure or material to be inspected/monitored. The transducer is made of a monoperiodic array of spherical particles that enables the excitation and detection of the solitary waves. The transducer is wired to a data acquisition system that controls the functionality of the transducer and stores the time series for post-processing. In this paper, the design and testing of a wireless unit that enables the remote control of a transducer without the need to connect it to sophisticated test equipment are presented. Comparative tests and analyses between the measurements obtained with the newly designed wireless unit and the conventional wired configuration are provided. The results are corroborated by an analytical model that predicts the dynamic interaction between solitary waves and materials with different modulus. The advantages and limitations of the proposed wireless platform are given along with some suggestions for future developments.
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- Award ID(s):
- 1809932
- PAR ID:
- 10385901
- Date Published:
- Journal Name:
- Sensors
- Volume:
- 20
- Issue:
- 11
- ISSN:
- 1424-8220
- Page Range / eLocation ID:
- 3016
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract A nondestructive evaluation (NDE) technique based on highly nonlinear solitary waves (HNSWs) has been developed recently by a few groups worldwide. The technique is based on the propagation and detection of these waves along a one-dimensional monoperiodic array of spherical particles in which one end of the array is in contact with the material/structure to be inspected, and the particle at the opposite end induces the waves by means of a mechanical impact. Several studies have demonstrated that the dynamic interaction between the waves and the element to be evaluated is dependent on the geometric and mechanical properties of the structure, and such dependency can be monitored by sensing the waves reflected at the interface between the array and the structure. This NDE technique is typically performed by using the so-called HNSW transducer. The term transducer indicates a portable device that consists of a monoperiodic array of particles, a device to trigger the waves, and a sensing element to detect the waves. In the study presented in this article, the long-term performance of three transducers was investigated by placing them above a test object whose mechanical and geometric properties were left constant for a week while the transducers triggered and detected thousands of waves. Any variability of the waves was quantified by extracting simple features such as amplitude, time of flight, and cross-correlation. To investigate the cause of variabilities, 16 measurements were captured with short videos at ∼1000 fps. The results of the study demonstrate that the traveling time of the solitary waves is the most reliable parameter for long-term monitoring with the lowest variability and the least susceptibility to physical changes within the array. In addition, the findings of this study allow the framing of a valid strategy to improve the design of the transducers in order to make the HNSW-based technique suitable for long-term monitoring.more » « less
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.3390/s20113016
