The gas (or plastron) trapped between micro/nano-scale surface textures, such as that on superhydrophobic surfaces, is crucial for many engineering applications, including drag reduction, heat and mass transfer enhancement, anti-biofouling, anti-icing, and self-cleaning. However, the longevity of the plastron is significantly affected by gas diffusion, a process where gas molecules slowly diffuse into the ambient liquid. In this work, we demonstrated that plastron longevity could be extended using a gas-soluble and gas-permeable polydimethylsiloxane (PDMS) surface. We performed experiments for PDMS surfaces consisting of micro-posts and micro-holes. We measured the plastron longevity in undersaturated liquids by an optical method. Our results showed that the plastron longevity increased with increasing the thickness of the PDMS surface, suggesting that gas initially dissolved between polymer chains was transferred to the liquid, delaying the wetting transition. Numerical simulations confirmed that a thicker PDMS material released more gas across the PDMS–liquid interface, resulting in a higher gas concentration near the plastron. Furthermore, we found that plastron longevity increased with increasing pressure differences across the PDMS material, indicating that the plastron was replenished by the gas injected through the PDMS. With increasing pressure, the mass flux caused by gas injection surpassed the mass flux caused by the diffusion of gas from plastron to liquid. Overall, our results provide new solutions for extending plastron longevity and will have significant impacts on engineering applications where a stable plastron is desired.
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A General Model for the Longevity of Super-Hydrophobic Surfaces in Under-Saturated, Stationary Liquid
Abstract We perform a numerical study of the longevity of a super-hydrophobic surface (SHS) in under-saturated, stationary liquid. We numerically solve the spatial-temporal evolution of the gas concentration in the liquid, the time-variation of mass flux of gas out of the plastron, as well as the time required for the gas in the plastron to be fully dissolved (i.e., the plastron lifetime). We find that the profiles of gas concentration at different times are self-similar, and the mass flux reduces with time (t) at a rate of 1/t0.5. In addition, we examine the impact of texture parameters, including pitch, gas fraction, texture height, and advancing contact angle, on the diffusion process. Our results show that both plastron lifetime and diffusion length increase with increasing the gas fraction or increasing the texture height and are independent of the advancing contact angle and pitch. We propose simple analytical models for plastron lifetime and diffusion length. We show that the model has a fair agreement with the experimental data reported in the literature, and can predict the longevity for SHS with various texture geometries, texture sizes, and under different degrees of under-saturations. Our models could guide the design of long-life SHS for underwater applications such as reducing skin-friction drag and preventing biofouling.
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- Award ID(s):
- 2041479
- PAR ID:
- 10387190
- Date Published:
- Journal Name:
- Journal of Heat Transfer
- Volume:
- 144
- Issue:
- 4
- ISSN:
- 0022-1481
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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