A field campaign was carried out to investigate ice accretion features on large turbine blades (50 m in length) and to assess power output losses of utility-scale wind turbines induced by ice accretion. After a 30-h icing incident, a high-resolution digital camera carried by an unmanned aircraft system was used to capture photographs of iced turbine blades. Based on the obtained pictures of the frozen blades, the ice layer thickness accreted along the blades’ leading edges was determined quantitatively. While ice was found to accumulate over whole blade spans, outboard blades had more ice structures, with ice layers reaching up to 0.3 m thick toward the blade tips. With the turbine operating data provided by the turbines’ supervisory control and data acquisition systems, icing-induced power output losses were investigated systematically. Despite the high wind, frozen turbines were discovered to rotate substantially slower and even shut down from time to time, resulting in up to 80% of icing-induced turbine power losses during the icing event. The research presented here is a comprehensive field campaign to characterize ice accretion features on full-scaled turbine blades and systematically analyze detrimental impacts of ice accumulation on the power generation of utility-scale wind turbines. The research findings are very useful in bridging the gaps between fundamental icing physics research carried out in highly idealized laboratory settings and the realistic icing phenomena observed on utility-scale wind turbines operating in harsh natural icing conditions.
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Quantification of wind turbine energy loss due to leading‐edge erosion through infrared‐camera imaging, numerical simulations, and assessment against SCADA and meteorological data
Quantification of the performance degradation on the annual energy production (AEP) of a wind farm due to leading‐edge (LE) erosion of wind turbine blades is important to design cost‐effective maintenance plans and timely blade retrofit. In this work, the effects of LE erosion on horizontal axis wind turbines are quantified using infrared (IR) thermographic imaging of turbine blades, as well as meteorological and SCADA data. The average AEP loss of turbines with LE erosion is estimated from SCADA and meteorological data to be between 3% and 8% of the expected power capture. The impact of LE erosion on the average power capture of the turbines is found to be higher at lower hub‐height wind speeds (peak around 50% of the turbine rated wind speed) and at lower turbulence intensity of the incoming wind associated with stable atmospheric conditions. The effect of LE erosion is investigated with IR thermography to identify the laminar to turbulent transition (LTT) position over the airfoils of the turbine blades. Reduction in the laminar flow region of about 85% and 87% on average in the suction and pressure sides, respectively, is observed for the airfoils of the investigated turbines with LE erosion. Using the observed LTT locations over the airfoils and the geometry of the blade, an average AEP loss of about 3.7% is calculated with blade element momentum simulations, which is found to be comparable with the magnitude of AEP loss estimated through the SCADA data.
more » « less- Award ID(s):
- 1916776
- NSF-PAR ID:
- 10395483
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Wind Energy
- Volume:
- 26
- Issue:
- 3
- ISSN:
- 1095-4244
- Page Range / eLocation ID:
- p. 266-282
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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