skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: IIoT Deployment of a Physics-Informed Deep Learning Model for Online Bearing Fault Diagnostics
Early fault detection in rolling element bearings is pivotal for the effective predictive maintenance of rotating machinery. Deep Learning (DL) methods have been widely studied for vibration-based bearing fault diagnostics largely because of their capability to automatically extract fault-related features from raw or processed vibration data. Although most DL models in the current literature can provide fairly accurate classification outputs, the typical diagnostic procedure is performed in an offline environment utilizing powerful computers. This centralized approach can lead to unacceptable delays in safety-critical applications and can prohibit cost-sensitive wireless data collection. Meanwhile, very few studies have reported on deploying DL models on microprocessor-based Industrial Internet of Things (IIoT) devices, where edge computing can give users a real-time evaluation of bearing health without requiring expensive computational infrastructure. This paper demonstrates an IIoT deployment of a physics-informed DL model inside a commercially available wireless vibration sensor for online health classification. The diagnostic model here is developed and trained offline, and the trained model is then deployed inside the embedded system for online prediction. We demonstrate the model’s online diagnostic performance by imitating bearing vibration signals on a vibration shaker and by performing edge computing on the embedded system mounted on the shaker.  more » « less
Award ID(s):
1919265 2036044
PAR ID:
10399953
Author(s) / Creator(s):
; ; ; ;
Date Published:
Journal Name:
Proceedings of the 2022 International Symposium on Flexible Automation
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Deep learning (DL) models have demonstrated state-of-the-art performance in the classification of diagnostic imaging in oncology. However, DL models for medical images can be compromised by adversarial images, where pixel values of input images are manipulated to deceive the DL model. To address this limitation, our study investigates the detectability of adversarial images in oncology using multiple detection schemes. Experiments were conducted on thoracic computed tomography (CT) scans, mammography, and brain magnetic resonance imaging (MRI). For each dataset we trained a convolutional neural network to classify the presence or absence of malignancy. We trained five DL and machine learning (ML)-based detection models and tested their performance in detecting adversarial images. Adversarial images generated using projected gradient descent (PGD) with a perturbation size of 0.004 were detected by the ResNet detection model with an accuracy of 100% for CT, 100% for mammogram, and 90.0% for MRI. Overall, adversarial images were detected with high accuracy in settings where adversarial perturbation was above set thresholds. Adversarial detection should be considered alongside adversarial training as a defense technique to protect DL models for cancer imaging classification from the threat of adversarial images. 
    more » « less
  2. Abstract The fault diagnosis of bearing in machinery system plays a vital role in ensuring the normal operating performance of system. Machine learning-based fault diagnosis using vibration measurement recently has become a prevailing approach, which aims at identifying the fault through exploring the correlation between the measurement and respective fault. Nevertheless, such correlation will become very complex for the practical scenario where the system is operated under time-varying conditions. To fulfill the reliable bearing fault diagnosis under time-varying condition, this study presents a tailored deep learning model, so called deep long short-term memory (LSTM) network. By fully exploiting the strength of this model in characterizing the temporal dependence of time-series vibration measurement, the negative consequence of time-varying conditions can be minimized, thereby improving the diagnosis performance. The published bearing dataset with various time-varying operating speeds is utilized in case illustrations to validate the effectiveness of proposed methodology. 
    more » « less
  3. Advances in embedded systems have enabled integration of many lightweight sensory devices within our daily life. In particular, this trend has given rise to continuous expansion of wearable sensors in a broad range of applications from health and fitness monitoring to social networking and military surveillance. Wearables leverage machine learning techniques to profile behavioral routine of their end-users through activity recognition algorithms. Current research assumes that such machine learning algorithms are trained offline. In reality, however, wearables demand continuous reconfiguration of their computational algorithms due to their highly dynamic operation. Developing a personalized and adaptive machine learning model requires real-time reconfiguration of the model. Due to stringent computation and memory constraints of these embedded sensors, the training/re-training of the computational algorithms need to be memory- and computation-efficient. In this paper, we propose a framework, based on the notion of online learning, for real-time and on-device machine learning training. We propose to transform the activity recognition problem from a multi-class classification problem to a hierarchical model of binary decisions using cascading online binary classifiers. Our results, based on Pegasos online learning, demonstrate that the proposed approach achieves 97% accuracy in detecting activities of varying intensities using a limited memory while power usages of the system is reduced by more than 40%. 
    more » « less
  4. null (Ed.)
    As IT/OT convergence continues to evolve, the traditionally isolated ICS/OT systems are increasingly exposed to a myriad of online and offline threats. Although IIoT enhances the reachability in ICS, im- proved data analytics, ensuring ease of access and decision making, it unwittingly opens the ICS environment to attackers. The design of IIoT introduces multiple entry points to an isolated system, which is used to protect itself via air-gapping and risk avoidance strategies. This study explores a comprehensive mapping of threats and risks for IT/OT convergence. Additionally, we propose IIoT-ARAS - an automated risk assessment system based on OCTAVE Allegro and ISO/IEC 27030 methodologies. The design of IIoT-ARAS is aimed to be agentless, with minimum interruptions to the OT environment. Furthermore, the system performs automated regular asset inventory checks, threshold optimization, probability computation, risk evaluations, and contingency plan configuration. 
    more » « less
  5. Abstract Remanufacturing sites often receive products with different brands, models, conditions, and quality levels. Proper sorting and classification of the waste stream is a primary step in efficiently recovering and handling used products. The correct classification is particularly crucial in future electronic waste (e-waste) management sites equipped with Artificial Intelligence (AI) and robotic technologies. Robots should be enabled with proper algorithms to recognize and classify products with different features and prepare them for assembly and disassembly tasks. In this study, two categories of Machine Learning (ML) and Deep Learning (DL) techniques are used to classify consumer electronics. ML models include Naïve Bayes with Bernoulli, Gaussian, Multinomial distributions, and Support Vector Machine (SVM) algorithms with four kernels of Linear, Radial Basis Function (RBF), Polynomial, and Sigmoid. While DL models include VGG-16, GoogLeNet, Inception-v3, Inception-v4, and ResNet-50. The above-mentioned models are used to classify three laptop brands, including Apple, HP, and ThinkPad. First the Edge Histogram Descriptor (EHD) and Scale Invariant Feature Transform (SIFT) are used to extract features as inputs to ML models for classification. DL models use laptop images without pre-processing on feature extraction. The trained models are slightly overfitting due to the limited dataset and complexity of model parameters. Despite slight overfitting, the models can identify each brand. The findings prove that DL models outperform them of ML. Among DL models, GoogLeNet has the highest performance in identifying the laptop brands. 
    more » « less