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Abstract The organic insulator–metal interface is the most important junction in flexible electronics. The strong band offset of organic insulators over the Fermi level of electrodes should theoretically impart a sufficient impediment for charge injection known as the Schottky barrier. However, defect formation through Anderson localization due to topological disorder in polymers leads to reduced barriers and hence cumbersome devices. A facile nanocoating comprising hundreds of highly oriented organic/inorganic alternating nanolayers is self‐coassembled on the surface of polymer films to revive the Schottky barrier. Carrier injection over the enhanced barrier is further shunted by anisotropic 2D conduction. This new interface engineering strategy allows a significant elevation of the operating field for organic insulators by 45% and a 7× improvement in discharge efficiency for Kapton at 150 °C. This superior 2D nanocoating thus provides a defect‐tolerant approach for effective reviving of the Schottky barrier, one century after its discovery, broadly applicable for flexible electronics.
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Enhancing corona resistance in Kapton with self-assembled two-dimensional montmorillonite nanocoatings
Polymer dielectrics have been widely used in electrical and electronic systems for capacitive energy storage and electrical insulation. However, emerging applications such as electric vehicles and hybrid electric aircraft demand improved polymer dielectrics for operation not only under high electric fields and high temperatures, but also extreme conditions, for example, low pressures at high altitudes, with largely increased likelihood of electrical partial discharges. To meet these stringent requirements of grand electrifications for payload efficiency, polymers with enhanced discharge resistance are highly desired. Here, we present a surface-engineering approach for Kapton® coated with self-assembled two-dimensional montmorillonite nanosheets. By suppressing the magnitude of the high-field partial discharges, this nanocoating endows polymers with improved discharge resistance, with satisfactory discharge endurance life of 200 hours at a high electric field of 46 kV mm −1 while maintaining the surface morphology of the polymer. Moreover, the MMT nanocoating can also improve the thermal stability of Kapton®, with significantly suppressed temperature coefficients for both the dielectric constant and dielectric loss over a wide temperature range from 25 to 205 °C. This work provides a practical method of surface nanocoating to explore high-discharge-resistant polymers for harsh condition electrification.
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- Award ID(s):
- 1650544
- PAR ID:
- 10401949
- Date Published:
- Journal Name:
- Materials Advances
- Volume:
- 3
- Issue:
- 9
- ISSN:
- 2633-5409
- Page Range / eLocation ID:
- 3853 to 3861
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1039/D2MA00205A
