High performance polymer dielectrics are a key component for printed electronics. In this work, organo-soluble polymers of intrinsic microporosity (PIMs) are reported for the first time to demonstrate desirable dielectric properties with a high permittivity (or κ ), heat resistance, and low dielectric loss simultaneously. Due to the highly dipolar sulfonyl side groups (4.5 D) and rigid contorted polymer backbone, a sulfonylated PIM (SO 2 -PIM) enabled friction-free rotation of sulfonyl dipoles in the nanopores. As such, an optimal balance between relatively high κ and low dielectric loss is achieved in a broad temperature window (−50–200 °C). For example, the discharged energy density reached 17 J cm −3 with κ = 6.0. The discharge efficiency was 94% at 150 °C/300 MV m −1 and 88% at 200 °C/200 MV m −1 . Furthermore, its application as a high- κ gate dielectric in field effect transistors (FETs) is demonstrated. With the bilayer SO 2 -PIM/SiO 2 gate dielectric, InSe FETs exhibited a high electron mobility in the range of 200–400 cm 2 V −1 s −1 , as compared to 40 cm 2 V −1 s −1 for the bare SiO 2 -gated InSe FET. This study indicates that highly dipolar PIMs with a rigid polymer backbone and large free volume are promising as next generation gate dielectric materials for printed electronics.
more »
« less
Enhancing corona resistance in Kapton with self-assembled two-dimensional montmorillonite nanocoatings
Polymer dielectrics have been widely used in electrical and electronic systems for capacitive energy storage and electrical insulation. However, emerging applications such as electric vehicles and hybrid electric aircraft demand improved polymer dielectrics for operation not only under high electric fields and high temperatures, but also extreme conditions, for example, low pressures at high altitudes, with largely increased likelihood of electrical partial discharges. To meet these stringent requirements of grand electrifications for payload efficiency, polymers with enhanced discharge resistance are highly desired. Here, we present a surface-engineering approach for Kapton® coated with self-assembled two-dimensional montmorillonite nanosheets. By suppressing the magnitude of the high-field partial discharges, this nanocoating endows polymers with improved discharge resistance, with satisfactory discharge endurance life of 200 hours at a high electric field of 46 kV mm −1 while maintaining the surface morphology of the polymer. Moreover, the MMT nanocoating can also improve the thermal stability of Kapton®, with significantly suppressed temperature coefficients for both the dielectric constant and dielectric loss over a wide temperature range from 25 to 205 °C. This work provides a practical method of surface nanocoating to explore high-discharge-resistant polymers for harsh condition electrification.
more »
« less
- Award ID(s):
- 1650544
- NSF-PAR ID:
- 10401949
- Date Published:
- Journal Name:
- Materials Advances
- Volume:
- 3
- Issue:
- 9
- ISSN:
- 2633-5409
- Page Range / eLocation ID:
- 3853 to 3861
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Abstract Atmospheric pressure plasmas intersecting with dielectric surfaces will often transition into surface ionization waves (SIWs). Several applications of these discharges are purposely configured to be SIWs. During propagation of an SIW over a dielectric surface, the plasma charges the surface while responding to changes in geometrical and electrical material properties. This is particularly important for non-planar surfaces where polarization of the dielectric results in local electric field enhancement. In this paper, we discuss results from computational investigations of negative and positive SIWs propagating over nonplanar dielectrics in three configurations—wavy surfaces, cuts through porous materials and water droplets on flat surfaces. We found that negative SIWs are particularly sensitive to the electric field enhancement that occurs at the crests of non-planar surfaces. The local increase in ionization rates by the electric field enhancement can result in the SIW detaching from the surface, which produces non-uniform plasma exposure of the surface. Positive SIWs tend to adhere to the surface to a greater degree. These trends indicate that treatment of pathogen containing droplets on surfaces may be best performed by positive SIWs. The same principles apply to the surfaces cut through pores. Buried pores with small openings to the SIW may be filled by plasma by either flow of plasma into the pore (large opening) or initiated by photoionization (small opening), depending on the size of the opening compared to the Debye length.more » « less
-
more » « less
Abstract Polymer‐based dielectrics are essential components in electrical and power electronic systems for high power density storage and conversion. A mounting challenge for polymer dielectrics is how to maintain their electrical insulation at not only high electric fields but also elevated temperatures, in order to meet the growing needs for renewable energies and grand electrifications. Here, a sandwiched barium titanate/polyamideimide nanocomposite with reinforced interfaces via two‐dimensional nanocoatings is presented. It is demonstrated that boron nitride and montmorillonite nanocoatings can block and dissipate injected charges, respectively, to present a synergetic effect on the suppression of conduction loss and the enhancement of breakdown strength. Ultrahigh energy densities of 2.6, 1.8, and 1.0 J cm−3are obtained at 150 °C, 200 °C, and 250 °C, respectively, with a charge‐discharge efficiency >90%, far outperforming the state‐of‐the‐art high‐temperature polymer dielectrics. Cyclic charge‐discharge tests up to 10 000 times verify the excellent lifetime of the interface‐reinforced sandwiched polymer nanocomposite. This work provides a new pathway to design high‐performance polymer dielectrics for high‐temperature energy storage via interfacial engineering.
-
High energy density, high temperature, and low loss polymer dielectrics are highly desirable for electric energy storage, e.g., film capacitors in the power electronics of electric vehicles and high-speed trains. Fundamentally, high polarization and low dielectric loss are two conflicting physical properties, because more polarization processes will involve more loss mechanisms. As such, we can only achieve a delicate balance between high dielectric constant and reasonably low loss. This review focuses on achieving low dielectric loss while trying to enhance dielectric constants for dielectric polymers, which can be divided into two categories: extrinsic and intrinsic. For extrinsic dielectric systems, the working mechanisms include dipolar (e.g., nanodielectrics) and space charge (e.g., ion gels) interfacial polarizations. These polarizations do not increase the intrinsic dielectric constants, but cause decreased breakdown strength and increased dielectric loss for polymers. For intrinsic dielectric polymers, the dielectric constant originates from electronic, atomic (or vibrational), and orientational polarizations, which are intrinsic to the polymers themselves. Because of the nature of molecular bonding for organic polymers, the dielectric constant from electronic and atomic polarizations is limited to 2-5 for hydrocarbon-based insulators (i.e., band gap > 4 eV). It is possible to use orientational polarization to enhance intrinsic dielectric constant while keeping reasonably low loss. However, nonlinear ferroelectric switching in ferroelectric polymers must be avoided. Meanwhile, paraelectric polymers often exhibit high electronic conduction due to large chain motion in the paraelectric phase. In this sense, dipolar glass polymers are more attractive for low loss dielectrics, because frozen chain dynamics enables deep traps to prevent electronic conduction. Both side-chain and main-chain dipolar glass polymers are promising candidates. Furthermore, it is possible to combine intrinsic and extrinsic dielectric properties synergistically in multilayer films to enhance breakdown strength and further reduce dielectric loss for high dielectric constant polar polymers. At last, future research directions are briefly discussed for the ultimate realization of next generation polymer film capacitors.more » « less
-
null (Ed.)As shown in our previous studies, geometrical field grading techniques such as stacked and protruding substrate designs cannot well mitigate high electric stress issue within power electronics modules. However, it was shown that a combination of protruding substrate design and applying a nonlinear field-dependent conductivity layer could address the issue. Electric filed (E) simulations were carried out according to IEC 61287-1 for the partial discharge test measurement step, where a 50/60 Hz AC voltage was applied. However, dielectrics, including ceramic substrate and silicone gel, in power devices undergo high temperatures up to a few hundred degrees and frequencies up to 1 MHz. Thus, E values obtained with electrical parameters of the mentioned dielectrics for room temperature and under 50/60 Hz may not be valid for high temperatures and frequencies mentioned above. In this paper, we address this technical gap through developing a finite element method (FEM) E calculation model developed in COMSOL Multiphysics where E calculations are carried out for different temperatures up to 250°C and frequencies up to 1 MHz. Using the model, the influence of temperature and frequency on our proposed electric field mitigation technique mentioned above is evaluated.more » « less
- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1039/D2MA00205A
