Balancing parallel robots throughout their workspace while avoiding the use of balancing masses and respecting design practicality constraints is difficult. Medical robots demand such compact and lightweight designs. This paper considers the difficult task of achieving optimal approximate balancing of a parallel robot throughout a desired task-based dexterous workspace using balancing springs only. While it is possible to achieve perfect balancing in a path, only approximate balancing may be achieved without the addition of balancing masses. Design considerations for optimal robot base placement and the effects of placement of torsional balancing springs are presented. Using a modal representation for the balancing torque requirements, we use recent results on the design of wire-wrapped cam mechanisms to achieve balancing throughout a task-based workspace. A simulation study shows that robot base placement can have a detrimental effect on the attainability of a practical design solution for static balancing. We also show that optimal balancing using torsional springs is best achieved when all springs are at the actuated joints and that the wire-wrapped cam design can significantly improve the performance of static balancing. The methodology presented in this paper provides practical design solutions that yield simple, lightweight and compact designs suitable for medical applications where such traits are paramount.
The placement of SMD components is usually performed with Cartesian type robots, a task known as pick-and-place (P&P). Small Selective Compliance Articulated Robot Arm (SCARA) robots are also growing in popularity for this use because of their quick and accurate performance. This paper describes the use of the Lean Robotic Micromanufacturing (LRM) framework applied on a large, 10kg payload, industrial SCARA robot for PCB assembly. The LRM framework guided the precision evaluation of the PCB assembly process and provided a prediction of the placement precision and yield. We experimentally evaluated the repeatability of the system, as well as the resulting collective errors during the assembly. Results confirm that the P&P task can achieve the required assembly tolerance of 200 microns without employing closed-loop visual servoing, therefore considerably decreasing the system complexity and assembly time.
more » « less- Award ID(s):
- 1849213
- NSF-PAR ID:
- 10410846
- Date Published:
- Journal Name:
- ASME 2022 17th International Manufacturing Science and Engineering Conference
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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In this paper, we develop the analytical framework for a novel Wireless signal-based Sensing capability for Robotics (WSR) by leveraging a robots’ mobility in 3D space. It allows robots to primarily measure relative direction, or Angle-of-Arrival (AOA), to other robots, while operating in non-line-of-sight unmapped environments and without requiring external infrastructure. We do so by capturing all of the paths that a wireless signal traverses as it travels from a transmitting to a receiving robot in the team, which we term as an AOA profile. The key intuition behind our approach is to enable a robot to emulate antenna arrays as it moves freely in 2D and 3D space. The small differences in the phase of the wireless signals are thus processed with knowledge of robots’ local displacement to obtain the profile, via a method akin to Synthetic Aperture Radar (SAR). The main contribution of this work is the development of (i) a framework to accommodate arbitrary 2D and 3D motion, as well as continuous mobility of both signal transmitting and receiving robots, while computing AOA profiles between them and (ii) a Cramer–Rao Bound analysis, based on antenna array theory, that provides a lower bound on the variance in AOA estimation as a function of the geometry of robot motion. This is a critical distinction with previous work on SAR-based methods that restrict robot mobility to prescribed motion patterns, do not generalize to the full 3D space, and require transmitting robots to be stationary during data acquisition periods. We show that allowing robots to use their full mobility in 3D space while performing SAR results in more accurate AOA profiles and thus better AOA estimation. We formally characterize this observation as the informativeness of the robots’ motion, a computable quantity for which we derive a closed form. All analytical developments are substantiated by extensive simulation and hardware experiments on air/ground robot platforms using 5 GHz WiFi. Our experimental results bolster our analytical findings, demonstrating that 3D motion provides enhanced and consistent accuracy, with a total AOA error of less than 10◦for 95% of trials. We also analytically characterize the impact of displacement estimation errors on the measured AOA and validate this theory empirically using robot displacements obtained using an off-the-shelf Intel Tracking Camera T265. Finally, we demonstrate the performance of our system on a multi-robot task where a heterogeneous air/ground pair of robots continuously measure AOA profiles over a WiFi link to achieve dynamic rendezvous in an unmapped, 300 m2environment with occlusions.
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Industrial robots, as mature and high-efficient equipment, have been applied to various fields, such as vehicle manufacturing, product packaging, painting, welding, and medical surgery. Most industrial robots are only operating in their own workspace, in other words, they are floor-mounted at the fixed locations. Just some industrial robots are wall-mounted on one linear rail based on the applications. Sometimes, industrial robots are ceiling-mounted on an X-Y gantry to perform upside-down manipulation tasks. The main objective of this paper is to describe the NeXus, a custom robotic system that has been designed for precision microsystem integration tasks with such a gantry. The system tasks include assembly, bonding, and 3D printing of sensor arrays, solar cells, and microrobotic prototypes. The NeXus consists of a custom designed frame, providing structural rigidity, a large overhead X-Y gantry carrying a 6 degrees of freedom industrial robot, and several other precision positioners and processes. We focus here on the design and precision evaluation of the overhead ceiling-mounted industrial robot of NeXus and its supporting frame. We first simulated the behavior of the frame using Finite Element Analysis (FEA), then experimentally evaluated the pose repeatability of the robot end-effector using three different types of sensors. Results verify that the performance objectives of the design are achieved.more » « less
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This paper proposes an online gain adaptation approach to enhance the robustness of whole-body control (WBC) framework for legged robots under unknown external force disturbances. Without properly accounting for external forces, the closed-loop control system incorporating WBC may become unstable, and therefore the desired task goals may not be achievable. To study the effects of external disturbances, we analyze the behavior of our current WBC framework via the use of both full-body and centroidal dynamics. In turn, we propose a way to adapt feedback gains for stabilizing the controlled system automatically. Based on model approximations and stability theory, we propose three conditions to ensure that the adjusted gains are suitable for stabilizing a robot under WBC. The proposed approach has four contributions. We make it possible to estimate the unknown disturbances without force/torque sensors. We then compute adaptive gains based on theoretic stability analysis incorporating the unknown forces at the joint actuation level. We demonstrate that the proposed method reduces task tracking errors under the effect of external forces on the robot. In addition, the proposed method is easy-to-use without further modifications of the controllers and task specifications. The resulting gain adaptation process is able to run in real-time. Finally, we verify the effectiveness of our method both in simulations and experiments using the bipedal robot Draco2 and the humanoid robot Valkyrie .more » « less
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In this paper we derive a new capability for robots to measure relative direction, or Angle-of-Arrival (AOA), to other robots, while operating in non-line-of-sight and unmapped environments, without requiring external infrastructure. We do so by capturing all of the paths that a WiFi signal traverses as it travels from a transmitting to a receiving robot in the team, which we term as an AOA profile. The key intuition behind our approach is to emulate antenna arrays in the air as a robot moves freely in 2D or 3D space. The small differences in the phase and amplitude of WiFi signals are thus processed with knowledge of a robots’ local displacements (often provided via inertial sensors) to obtain the profile, via a method akin to Synthetic Aperture Radar (SAR). The main contribution of this work is the development of i) a framework to accommodate arbitrary 2D and 3D trajectories, as well as continuous mobility of both transmitting and receiving robots, while computing AOA profiles between them and ii) an accompanying analysis that provides a lower bound on variance of AOA estimation as a function of robot trajectory geometry that is based on the Cramer Rao Bound and antenna array theory. This is a critical distinction with previous work on SAR that restricts robot mobility to prescribed motion patterns, does not generalize to the full 3D space, and/or requires transmitting robots to be static during data acquisition periods. In fact, we find that allowing robots to use their full mobility in 3D space while performing SAR, results in more accurate AOA profiles and thus better AOA estimation. We formally characterize this observation as the informativeness of the trajectory; a computable quantity for which we derive a closed form. All theoretical developments are substantiated by extensive simulation and hardware experiments on air/ground robot platforms. Our experimental results bolster our theoretical findings, demonstrating that 3D trajectories provide enhanced and consistent accuracy, with AOA error of less than 10 deg for 95% of trials. We also show that our formulation can be used with an off-the-shelf trajectory estimation sensor (Intel RealSense T265 tracking camera), for estimating the robots’ local displacements, and we provide theoretical as well as empirical results that show the impact of typical trajectory estimation errors on the measured AOA. Finally, we demonstrate the performance of our system on a multi-robot task where a heterogeneous air/ground pair of robots continuously measure AOA profiles over a WiFi link to achieve dynamic rendezvous in an unmapped, 300 square meter environment with occlusions.more » « less
- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1115/msec2022-85534
