To monitor the dynamic behavior of degrading systems over time, a flexible hierarchical discrete-time state-space model (SSM) is introduced that can mathematically characterize the stochastic evolution of the latent states (discrete, continuous, or hybrid) of degrading systems, dynamic measurements collected from condition monitoring sources (e.g., sensors with mixed-type out-puts), and the failure process. This flexible SSM is inspired by Bayesian hierarchical modeling and recurrent neural networks without imposing prior knowledge regarding the stochastic structure of the system dynamics and its variables. The temporal behavior of degrading systems and the relationship between variables of the corresponding system dynamics are fully characterized by stochastic neural networks without having to define parametric relationships/distributions between deterministic and stochastic variables. A Bayesian filtering-based learning method is introduced to train the structure of the proposed framework with historical data. Also, the steps to utilize the proposed framework for inference and prediction of the latent states and sensor outputs are dis-cussed. Numerical experiments are provided to demonstrate the application of the proposed framework for degradation system modeling and monitoring.
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Multi-sensor Corrosion Growth Modeling with Latent Variables Using Hierarchical Clustering and Vector Autoregression Model
Modeling corrosion growth for complex systems such as the oil refinery system is a major challenge since the corrosion process of oil and gas pipelines are inherently stochastic and depends on many factors including exposures to environmental conditions, operating conditions, and electrochemical reactions. Moreover, the number of sensors is usually limited, and sensor data are incomplete and scattering, which hinders the capability of capturing the corrosion growth behaviors. Therefore, this paper proposes Multi-sensor Corrosion Growth Model with Latent Variables to predict the corrosion growth process in oil refinery piping. The proposed model is a combination of the hierarchical clustering algorithm and the vector autoregression (VAR) model. The clustering algorithm aims to find the hidden (i.e., latent) data clusters of the measured time series data, from which the time series from the same cluster will be included in the VAR model to predict the corrosion depth from multiple sensors. The model can capture the relationship between sensor time series data and identify latent variables. A real case study of an oil refinery system, in which in-line inspection (ILI) data were collected, was utilized to validate model. Regarding corrosion growth prediction, the paper compared the prediction accuracy of VAR model with other three forms of power law model, which is widely accepted to expect the time-dependent depth of corrosion such as power function (PF), PF with initiation time of corrosion (PFIT), and PF with initiation time of corrosion and covariates (PFCOV). The results showed that VAR model has the lowest prediction error based on the mean absolute percentage error (MAPE) evaluation for test data. Finally, the proposed model is believed to be useful for dealing with a complex system that has a variety of corrosion growth behaviors, such as the oil refinery system, as well as it can be applied in other real-time applications.
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- Award ID(s):
- 2119691
- PAR ID:
- 10424993
- Date Published:
- Journal Name:
- 2023 Annual Reliability and Maintainability Symposium (RAMS)
- Page Range / eLocation ID:
- 1 to 6
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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