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Title: Construction of Open-Source Laboratory-Scale Binder Jetting System for High-Speed Synchrotron X-Ray Imaging
Although commercial binder jetting (BJ) printers are available, they typically do not allow sufficient control over process parameters needed to study fundamental process characteristics. This work presents an overview of the design and construction of a custom BJ system used to observe fundamental phenomena in the BJ process. CAD models for the design and information on the software of this system is also given. This system will help elucidate the mechanisms that introduce part defects and other challenges unique to the BJ process. The BJ system was designed for both laboratory-scale experiments with a 100 x 100 mm build box and high-speed synchrotron X-ray imaging with a 500 μm thick powder bed, requiring high-accuracy motion stages and a controller with precise timing. The printer includes functionality for depositing and rolling powder, printing multi-layer parts, and direct observation of the jetting nozzle. This BJ system has enabled experiments that provide insight into the printing process that will aid future efforts to mitigate challenges associated with BJ.  more » « less
Award ID(s):
1946724
NSF-PAR ID:
10432607
Author(s) / Creator(s):
; ; ; ; ; ; ;
Date Published:
Journal Name:
2022 International Solid Freeform Fabrication Symposium
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
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