Heat pipes are passive heat transfer devices crucial for systems on spacecraft; however, they can freeze when exposed to extreme cold temperatures. The research on freezing mechanisms on wicked surfaces, such as those found in heat pipes, is limited. Surface characteristics, including surface topography, have been found to impact freezing. This work investigates freezing mechanisms on wicks during condensation freezing. Experiments were conducted in an environmental chamber at 22 °C and 60% relative humidity on three types of surfaces (i.e., plain copper, sintered heat pipe wicks, and grooved heat pipe wicks). The plain copper surface tended to freeze via ice bridging—consistent with other literature—before the grooved and sintered wicks at an average freezing time of 4.6 min with an average droplet diameter of 141.9 ± 58.1 μm at freezing. The grooved surface also froze via ice bridging but required, on average, almost double the length of time the plain copper surface took to freeze, 8.3 min with an average droplet diameter of 60.5 ± 27.9 μm at freezing. Bridges could not form between grooves, so initial freezing for each groove was stochastic. The sintered wick's surface could not propagate solely by ice bridging due to its topography, but also employed stochastic freezing and cascade freezing, which prompted more varied freezing times and an average of 10.9 min with an average droplet diameter of 97.4 ± 32.9 μm at freezing. The topography of the wicked surfaces influenced the location of droplet nucleation and, therefore, the ability for the droplet-to-droplet interaction during the freezing process.
more »
« less
Visualizing and disrupting liquid films for filmwise flow condensation in horizontal minichannels
This paper investigates the effects of hemispherical mounds on filmwise condensation heat transfer in micro-channels. Also investigated were the impacts that spatial orientation of the three-sided condensation surface (i.e., gravitational effects) on steam condensation, where the cooled surfaces were either the lower surface (i.e., gravity pulls liquid towards the condensing surfaces) or upper surface (i.e., gravity pulls liquid away from the condensing surfaces). Two test coupons were used with 1.9-mm hydraulic diameters and either a plain copper surface or a copper surface modified with 2-mm diameter hemispherical mounds. Heat transfer coefficients, film visualization, and pressure drop measurements were recorded for both coupons in both orientations at mass fluxes of 50 kg/m 2 s and 125 kg/m 2 s. For all test conditions, the mounds were found to increase condensation heat transfer coefficients by at minimum 13% and at maximum 79%. When the test section was inverted (i.e., condensing surface on the top of flowing steam), minimal differences were found in mound performance, while the plain coupon reduces heat transfer coefficients by as much as 14%. Flow visualization suggests that the mounds enhanced heat transfer due to the disruption of the film as well as by reducing the thermal resistance of the film. Pressure drops followed parabolic behavior with quality, being higher in the mound coupon than the plain coupon. No significant pressure drop differences in the inverted orientation were observed.
more »
« less
- Award ID(s):
- 1651451
- NSF-PAR ID:
- 10465230
- Date Published:
- Journal Name:
- Frontiers in Thermal Engineering
- Volume:
- 2
- ISSN:
- 2813-0456
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
This paper focuses on two-phase flow boiling of dielectric coolant HFE 7000 inside a copper multi-microchannel heat sink for high heat flux chip applications. The heat sink is composed of parallel microchannels, 200 μm wide, 2500 μm high, and 20 mm long, with 200-μm-thick fins separating the channels. The copper heat sink consists of almost 100 channels connected by a longitude groove with a nearly trapezoidal cross section. Coolant impinges down to the base at the groove and then goes along the microchannels. A copper block heater arrangement was used to mimic a computer chip with a footprint of 1”x1” (6.45 cm2). The base heat flux was varied from 7.75 W/cm2 to 96.1 W/cm2 and the mass flux from 547.6 to 958.4 kg/m2s, at a nominal saturation temperature of 54 °C. Heat transfer coefficients as high as 57.5 kW/m2K were reached, keeping the base temperature under 66 °C with a maximum of 21.9 kPa of pressure drop, for inlet subcooling of 5 degree and a coolant flow rate of 958.4 kg/m2. Effects of inner diameter of tubing on thermal performance and pressure drop are also discussed. It was observed that an increase of tubing inner diameter by 60 % can result in increase of heat transfer coefficient by 47.8 % and reduction in pressure drop by 63 %.more » « less
-
Dropwise condensation yields higher heat transfer coefficients by avoiding the thermal resistance of the condensate film, seen during filmwise condensation. This work explores further enhancement of dropwise condensation heat transfer through the use of electrowetting to achieve faster droplet growth via coalescence of the condensed droplets. Electrowetting is a well understood microfluidic technique to actuate and control droplets. This work shows that AC electric fields can significantly enhance droplet growth dynamics. This enhancement is a result of coalescence triggered by various types of droplet motion (translation of droplets, oscillations of three phase line), which in turn depends on the frequency of the applied AC waveform. The applied electric field modifies droplet condensation patterns as well as the roll-off dynamics on the surface. Experiments are conducted to study early-stage droplet growth dynamics, as well as steady state condensation rates under the influence of electric fields. It is noted that this study deals with condensation of humid air, and not pure steam. Results show that increasing the voltage magnitude and frequency increases droplet growth rate and overall condensation rate. Overall, this study reports more than a 30 % enhancement in condensation rate resulting from the applied electric field, which highlights the potential of this concept for condensation heat transfer enhancement.more » « less
-
This study is part of the preliminary experimental investigations designed to assess the feasibility of using supercritical carbon dioxide (sCO2) in the vicinity of its critical point for thermal management applications. In the present study, sCO2 was used as a working fluid in a diffusion bonded 316/316L stainless steel test section having staggered micro pin fin array flow passages of hydraulic diameter 679 µm (0.679 mm). The test section was subjected to a single wall non-uniform heat flux boundary condition and was operated in a horizontal orientation. The primary objective was to characterize the heat transfer performance of sCO2 as it flows through the staggered pin fin array for experimental conditions that span its critical and pseudocritical point. Data analysis methods employing 2-D and 3-D heat transfer models of the test section were used to calculate the average heat transfer coefficients for a given set of experimental conditions. Experiments were conducted by varying the inlet temperature (18 ≤ T_in ≤ 50 °C) and for fixed mass flux (300 kg m-2 s-1), heat flux (40 W cm-2), and reduced pressure (1.1). Experimental data were also compared against the predictions of a correlation proposed for single phase flows in microchannel staggered diamond pin arrays. The correlation predicted the data within 4.3 % when the ratio, T_Bulk/T_PC exceeded 1. It was also found that the enhancement in the heat transfer, a result of employing staggered pin array flow geometry instead of microchannels, carries a commensurate penalty in pressure drop.more » « less
-
more » « less
Abstract Massive studies concern the development of low‐carbon water and energy systems. Specifically, surfaces with special wettability to promote vapor‐to‐liquid condensation have been widely studied, but current solutions suffer from poor heat transfer performances due to inefficient droplet removal. In this study, the limit of condensation on a beetle‐inspired biphilic quasi‐liquid surface (QLS) in a steam environment is pushed, which provides a heat flux 100 times higher than that in atmospheric condensation. Unlike the beetle‐inspired surfaces that have sticky hydrophilic domains, the biphilic QLS consists of PEGylated and siloxane polymers as hydrophilic and hydrophobic quasi‐liquid patterns with the contact angle hysteresis of 3° and 1°, respectively. More importantly, each hydrophilic slippery pattern behaves like a slippery bridge that accelerates droplet coalescence and removal. As a result, the condensed droplets grow rapidly and shed off. It is demonstrated that the biphilic‐striped QLS shows a 60% higher water harvesting rate in atmospheric condensation and a 170% higher heat transfer coefficient in steam condensation than the conventional beetle‐inspired surface. This study provides a new paradigm to push the limit of condensation heat transfer at a high heat flux, which sheds light on the next‐generation surface design for water and energy sustainability.
- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.3389/fther.2022.953051
