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A water-cooled multi-die heat sink with parallel rectangular micro-channels was designed to satisfy the operational requirements of a multi-die processor. A shape optimization strategy based on the RSM (response surface method) was used to minimize pressure drop and die maximum case temperatures. The effects of the thermal interface materials and heat spreader between the dies and heat sink were captured by the numerical simulation. The optimization was performed for constant values of coolant flow rate and inlet temperature, as well as the power, location, and surface area of the dies. The influence of channel hydraulic diameter, Reynolds number, thermal entrance length, and total heat transfer surface area on the hydraulic and thermal performance of the heat sink was determined using CFD (computational fluid dynamics) simulations at RSM design points. A sensitivity analysis was performed to evaluate the effect of the design parameters on the response parameters. The optimum designs were achieved by minimizing a weighted objective function defined based on response parameters using JAYA algorithm. The results of weighted sum method were compared with Pareto based three objective optimization with a NSGA-II (non-dominated sorting GENETIC algorithm). Finally, a parametric study was performed to see the effect of the design parameters on the response parameters.
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MVDC Bipolar Power Cables with Rectangular Geometry Design for Envisaged All-Electric Wide-Body Aircraft
Designing power cables that provide high power and low system mass is one of the major goals in achieving the future all-electric wide-body aircraft. Radiative and convective heat transfers from a cable's surface to the surrounding air determine how much current is permitted to flow through it. At a cruising altitude of 12.2 km (18.8 kPa) for wide-body aircraft, the limited heat transfer by convection poses thermal issues for the design of aircraft cables. These thermal challenges are exacerbated for bipolar electric power systems (EPS), which are usually made up of two power lines next to each other. The cable's surface area affects both convective and radiative heat transfers. Changing the shape of the cable is one technique to improve heat transfers and compensate for the reduced convective heat transfer caused by low air pressure. In comparison to cylindrical and cuboid cables, the rectangular geometry design gives a bigger contact area with the surrounding atmosphere for the same cross-section area, hence it is anticipated that the heat transfer would rise and as a result, the cable's maximum power-carrying capability will be higher. The purpose of this paper is to design ±5 kV bipolar MVDC power cables with rectangular geometry to raise the maximum current carrying capacity of the cable and analyze its performance with bipolar cylindrical and cuboid geometries.
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- Award ID(s):
- 2306093
- PAR ID:
- 10498699
- Publisher / Repository:
- IEEE
- Date Published:
- Journal Name:
- 2024 IEEE Texas Power and Energy Conference (TPEC)
- ISBN:
- 979-8-3503-3120-2
- Page Range / eLocation ID:
- 1 to 5
- Format(s):
- Medium: X
- Location:
- College Station, TX, USA
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1109/TPEC60005.2024.10472255
