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Abstract A liquid‐phase polymer‐to‐ceramic approach is reported for the synthesis of hafnium carbide (HfC)/hafnium oxide (HfO2) composite particles from a commercial precursor. Typically, HfC ceramics have been obtained by sintering of fine powders, which usually results in large particle size and high porosity during densification. In this study a single‐source liquid precursor was first cured at low temperature and then pyrolyzed at varying conditions to achieve HfC ceramics. The chemical structure of the liquid and cured precursors, and the resulting HfC ceramics was studied using various analytical techniques. The nuclear magnetic resonance and Fourier transform infrared spectroscopy indicated the presence of partially hydrated hafnium oxychloride (Hf–O–Cl·nH2O) in the precursor. Scanning electron microscopy of the resulting HfC crystals showed a size distribution in the range of approx. 600–700 nm. The X‐ray diffraction of the pyrolyzed samples confirmed the formation of crystalline HfC along with monoclinic‐HfO2and free carbon phase. The formation of HfO2in the ceramics was significantly reduced by controlling the low‐temperature curing temperature. Pyrolysis at various temperatures showed that HfC formation occurred even at 1000°C. These results show that the reported precursor could be promising for the direct synthesis of ultrahigh temperature HfC ceramics and for precursor infiltration pyrolysis of reinforced ceramic matrix composites.
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Warm Pressing of Organosilicon Polymer Toward Monolithic Ceramics
Warm pressing of organosilicon polymers is often challenging due to the formation of cracks due to release of volatile compounds during the warm pressing process. The focus of the present study is to warm press crosslinked SMP‐10 powders into crack‐free compacts and to pyrolyze them to get bulk SiC monoliths. Crack formation during warm pressing is addressed by optimizing the crosslinking temperature, and the loss of formability of the powders crosslinked at higher temperatures is overcome with the use of uncured polymer as a binder. The crosslinking temperature of the preceramic polymer plays a crucial role in developing crack‐free green bodies. The amount of binder used is varied to study its effect on the bulk density of the pyrolyzed product. The warm pressed green bodies pyrolyzed at 1400 °C result in the formation of bulk silicon carbide ceramics and are characterized using X‐ray diffractometer and FTIR spectroscopy. Warm pressing is performed at a lower temperature than reported in the literature, and this limits the incorporation of oxygen during the warm pressing.
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- PAR ID:
- 10504679
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Engineering Materials
- Volume:
- 26
- Issue:
- 18
- ISSN:
- 1438-1656
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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