Abstract Despite having favorable optoelectronic and thermomechanical properties, the wide application of semiconducting polymers still suffers from limitations, particularly with regards to their processing in solution which necessitates toxic chlorinated solvents due to their intrinsic low solubility in common organic solvents. This work presents a novel greener approach to the fabrication of organic electronics without the use of toxic chlorinated solvents. Low‐molecular‐weight non‐toxic branched polyethylene (BPE) is used as a solvent to process diketopyrrolopyrrole‐based semiconducting polymers, then the solvent‐induced phase separation (SIPS) technique is adopted to produce films of semiconducting polymers from solution for the fabrication of organic field‐effect transistors (OFETs). The films of semiconducting polymers prepared from BPE using SIPS show a more porous granular morphology with preferential edge‐on crystalline orientation compared to the semiconducting polymer film processed from chloroform. OFETs based on the semiconducting films processed from BPE show similar device characteristics to those prepared from chloroform without thermal annealing, confirming the efficiency and suitability of BPE to replace traditional chlorinated solvents for green organic electronics. This new greener processing approach for semiconducting polymers is potentially compatible with different printing techniques and is particularly promising for the preparation of porous semiconducting layers and the fabrication of OFET‐based electronics.
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Exfoliation and Spray Deposition of Graphene Nanoplatelets in Ethyl Acetate and Acetone: Implications for Additive Manufacturing of Low-Cost Electrodes and Heat Sinks
Nonaqueous dispersions of graphene nanoplatelets (GrNPs) can be used to prepare thin films and coatings free of surfactants, but typically involve polar organic solvents with high boiling points and low exposure limits. Here we describe the mechanochemical exfoliation and dispersion of GrNPs in volatile aprotic solvents such as ethyl acetate (EtOAc) and acetone, which rank favorably in green solvent selection guides. GrNPs in powder form were exfoliated with solvent on a horizontal ball mill for 48 hours then sonicated at moderate power, to produce suspensions in excess of 300 µg/mL with minimum loss of dispersion stability over 7 weeks at room temperature. Atomic force microscopy (AFM) of individual particles indicate a median thickness and lateral width of 8‒10 layers and 180 nm, respectively. GrNP films can be deposited by conventional airbrush equipment with a dry time of seconds and applied as layers and coatings that enhance the reproducibility and performance of electronic devices. We demonstrate the utility of spray-coated GrNPs as contact layers for low-cost electrochemical sensing with improvements in intrabatch reproducibility, and as conformal coatings on metal heat sinks with enhanced rates of heat dissipation.
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- PAR ID:
- 10506699
- Publisher / Repository:
- American Chemical Society
- Date Published:
- Journal Name:
- ACS Applied Nano Materials
- Volume:
- 6
- Issue:
- 15
- ISSN:
- 2574-0970
- Page Range / eLocation ID:
- 14574 to 14582
- Subject(s) / Keyword(s):
- graphene liquid-phase exfoliation electrochemical sensors heat exchange nanomanufacturing
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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