Self-healing thermoset epoxy based on dynamic covalent bond chemistry has been developed in the past several years, which warrants the creation of recyclable epoxy. However, the existing systems produce epoxy that has lower strength, stiffness, and glass transition temperature, making them unsuitable for load-bearing structures. In this study, we developed a new recyclable thermoset epoxy through solid form recycling. The epoxy has strength, stiffness, and glass transition temperature similar to those found in conventional thermoset epoxy. The effect of healing temperature, healing time, healing pressure, and powder size on the healing efficiency was experimentally investigated. It was found that the healing efficiency is as high as 88.1%, and the epoxy can be recycled more than one time.
more »
« less
Real-time tracking of curing process of an epoxy adhesive by X-ray photon correlation spectroscopy
In situ X-ray photon correlation spectroscopy (XPCS) was used to investigate the crosslinking kinetics of a two-component epoxy resin adhesive. The effect of external temperature on the crosslinking reaction was studied by subjecting the epoxy to different curing temperature profiles. The temporally resolved dynamics of fillers was tracked, which conveniently served as a probe of the internal dynamics of the thermoset network and allowed us to study the crosslinking process. The epoxy resins showed different relaxation processes depending on temperature, indicating a complex relationship between applied temperature and the development of stress/relaxation conditions related to the formation of the thermoset network and subsequent vitrification process. The epoxy was found to be highly temperature sensitive, with heating to elevated temperatures promoting gelation, but the vitrification process was not completed during the isothermal curing stage. Instead, cooling the sample to room temperature facilitated the final vitrification process. Finally, this paper contextualizes the results of this epoxy system within the broader field of XPCS on complex polymer systems and further advocates for XPCS as a fundamental technique for the study of complex polymers.
more »
« less
- PAR ID:
- 10511362
- Publisher / Repository:
- Frontiers
- Date Published:
- Journal Name:
- Frontiers in Soft Matter
- Volume:
- 4
- ISSN:
- 2813-0499
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Thermoset polymer composites, known for their outstanding thermal, mechanical, and chemical properties, have found applications in diverse fields, including aerospace and automotive industries. These polymers, once cured, cannot be recycled, making the end-of-life management of these composites very difficult and posing an environmental challenge. Conventional recycling methods are unsuitable for thermosets, forcing their accumulation in landfills and raising environmental concerns. One possible solution to overcome this concern is to use resins or curing agents, or both, made from biodegradable materials. This study explores the fabrication and characterization of polymer composites using a commercially available green curing agent made from biomass. The composite laminates were fabricated using HVARTM (Heated Vacuum Assisted Resin Transfer Molding) process. In this process, heat pads are used to increase the temperature of both the epoxy resin and the plain weave carbon fiber laminate to a desired temperature, providing ease of flow to the resin. Small coupons were cut from the laminate using a water jet machine to study the flexural behavior of the composite in accordance with ASTM testing standards and compared with composite coupons fabricated using conventional epoxy resin.more » « less
-
Abstract Traditionally, resins and hardeners are produced by chemical and petroleum industries. These industries make use of non-renewable energy resources like fossil fuels for manufacturing the resins and curing agents. In addition, most of the conventional curing agents used in epoxy resins are highly noxious in nature causing skin allergies and asthma. The green epoxy resin is capable of reducing these toxic effects but have few shortcomings including its cost and the mechanical performance of cured epoxy resin. On the other hand, there is a dearth of investigation in the evolution of green or sustainable curing agents known as bio-binders. This paper presents the prediction of mechanical properties by replacement of conventional curing agent with amine derivative synthesized from bio-degradable resource in a thermoset epoxy resin system. The properties are predicted by molecular dynamics simulations using Materials Studio Software. Graphical Abstractmore » « less
-
Efficient Exothermic Press toward Ultrafast and Scalable Manufacturing of Complex Polymer CompositesAbstract Rapid and scalable production of high‐performance composites remains a key challenge in achieving sustainable manufacturing. Here, Exo‐press frontal polymerization (EPFP), a novel and transformative method for manufacturing fiber‐reinforced thermoset polymer composites, overcoming energy efficiency, scalability, and curing complex geometries, is introduced. Unlike conventional curing methods that require prolonged processing times and high energy, EPFP utilizes exothermic heat to reduce curing time from hours to minutes with minimal external energy. Combining exothermic heat with press molding, the novel EPFP enables the efficient fabrication of complex geometries, such as airfoil skin sections, with high fiber volume fractions (above 60%). In addition, EPFP is compatible with commercial off‐the‐shelf epoxy by integrating frontal resin, showcasing its versatility and adaptability for diverse industrial applications. Composites manufactured using EPFP exhibit superior thermomechanical properties while significantly reducing energy consumption by 80% and production costs by 40%. This makes it a sustainable and efficient solution for polymer composites manufacturing.more » « less
-
null (Ed.)Many recent studies have highlighted the timescale for stress relaxation of biomaterials on the microscale as an important factor in regulating a number of cell-material interactions, including cell spreading, proliferation, and differentiation. Relevant timescales on the order of 0.1–100 s have been suggested by several studies. While such timescales are accessible through conventional mechanical rheology, several biomaterials have heterogeneous structures, and stress relaxation mechanisms of the bulk material may not correspond to that experienced in the cellular microenvironment. Here we employ X-ray photon correlation spectroscopy (XPCS) to explore the temperature-dependent dynamics, relaxation time, and microrheology of multicomponent hydrogels comprising of commercial poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) (PEO–PPO–PEO) triblock copolymer F127 and alginate. Previous studies on this system have shown thermoreversible behavior in the bulk oscillatory shear rheology. At physiological temperatures, bulk rheology of these samples shows behavior characteristic of a soft solid, with G ′ > G ′′ and no crossover between G ′ and G ′′ over the measurable frequency range, indicating a relaxation time >125 s. By contrast, XPCS-based microrheology shows viscoelastic behavior at low frequencies, and XPCS-derived correlation functions show relaxation times ranging from 10–45 s on smaller length scales. Thus, we are able to use XPCS to effectively probe the viscoelasticity and relaxation behavior within the material microenvironments.more » « less
An official website of the United States government

