Porous polymer-derived membranes are useful for applications ranging from filtration and separation technologies to energy storage and conversion. Combining block copolymer (BCP) self-assembly with the industrially scalable, non-equilibrium phase inversion technique (SNIPS) yields membranes comprising periodically ordered top surface structures supported by asymmetric, hierarchical substructures that together overcome performance tradeoffs typically faced by materials derived from equilibrium approaches. This review first reports on recent advances in understanding the top surface structural evolution of a model SNIPS-derived system during standard membrane formation. Subsequently, the application of SNIPS to multicomponent systems is described, enabling pore size modulation, chemical modification, and transformation to non-polymeric materials classes without compromising the structural features that define SNIPS membranes. Perspectives on future directions of both single-component and multicomponent membrane materials are provided. This points to a rich and fertile ground for the study of fundamental as well as applied problems using non-equilibrium-derived asymmetric porous materials with tunable chemistry, composition, and structure.
more »
« less
Investigating microstructure evolution in block copolymer membranes
Block copolymer self-assembly in conjunction with nonsolvent-induced phase separation (SNIPS) has been increasingly leveraged to fabricate integral-asymmetric membranes. The large number of formulation and processing parameters associated with SNIPS, however, has prevented the reliable construction of high performance membranes. In this study, we apply dynamical self-consistent field theory to model the SNIPS process and investigate the effect of various parameters on the membrane morphology: solvent selectivity, nonsolvent selectivity, initial film composition, and glass transition composition. We examine how solvent selectivity and concentration of polymers in the film impact the structure of micelles that connect to form the membrane matrix. In particular, we find that preserving the order in the surface layer and forming a connection between the supporting and surface layer are nontrivial and sensitive to each parameter studied. The effect of each parameter is discussed, and suggestions are made for successfully fabricating viable block copolymer membranes.
more »
« less
- Award ID(s):
- 2104255
- PAR ID:
- 10516161
- Publisher / Repository:
- American Institute of Physics
- Date Published:
- Journal Name:
- The Journal of Chemical Physics
- Volume:
- 160
- Issue:
- 7
- ISSN:
- 0021-9606
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Abstract Surface segregation in blended polymer films has attracted much interest in fundamental research as well as for practical applications. A variety of methodologies have been proposed for controlling surface segregation. They often require long annealing times, however, to achieve thermodynamic equilibrium. Here, a strategy and proof‐of‐principle experiments are described to control surface segregation of thin block‐copolymer (BCP) layers on top of a homopolymer in a single casting step from blended BCP/homopolymer solutions. The surface coverage by the minor constituent BCP (2–10 wt%) is accomplished despite almost identical surface energies of BCP and homopolymer constituents. Immersing this casted solution into water for nonsolvent induced phase separation (NIPS), a nonequilibrium process, affords solidified bilayer ultrafiltration membranes composed of a thin porous surface layer of self‐assembled BCP atop an asymmetric porous homopolymer substructure. Key to successful BCP surface segregation is the choice of a binary solvent system based on careful considerations of solvent surface energies and polymer‐solvent interaction parameters. Furthermore, stabilizing the BCP micellar structure by a divalent metal additive is also essential. The approach provides a cost‐effective method for fabricating bilayer‐type asymmetric ultrafiltration membranes with uniform BCP self‐assembly based selective top surface pore layers in a single casting step.more » « less
-
The long-standing goal in membrane development is creating materials with superior transport properties, including both high flux and high selectivity. These properties are common in biological membranes, and thus mimicking nature is a promising strategy towards improved membrane design. In previous studies, we have shown that artificial water channels can have excellent water transport abilities that are comparable to biological water channel proteins, aquaporins. In this study, we propose a strategy for incorporation of artificial channels that mimic biological channels into stable polymeric membranes. Specifically, we synthesized an amphiphilic triblock copolymer, poly(isoprene)– block –poly(ethylene oxide)– block –poly(isoprene), which is a high molecular weight synthetic analog of naturally occurring lipids in terms of its self-assembled structure. This polymer was used to build stacked membranes composed of self-assembled lamellae. The resulting membranes resemble layers of natural lipid bilayers in living systems, but with superior mechanical properties suitable for real-world applications. The procedures used to synthesize the triblock copolymer resulted in membranes with increased stability due to the crosslinkability of the hydrophobic domains. Furthermore, the introduction of bridging hydrophilic domains leads to the preservation of the stacked membrane structure when the membrane is in contact with water, something that is challenging for diblock lamellae that tend to swell, and delaminate in aqueous solutions. This new method of membrane fabrication offers a practical model for making channel-based biomimetic membranes, which may lead to technological applications in reverse osmosis, nanofiltration, and ultrafiltration membranes.more » « less
-
2-Methylpyrazine (2MP), a flavoring agent, was identified and used as a novel greener solvent for nonsolvent-induced phase separation (NIPS) fabrication of poly(ether sulfone) (PES) ultrafiltration (UF) membranes. Flat-sheet membranes were fabricated with 2MP-cosolvent blends, N,N-dimethylacetamide (DMAc), or dimethyl sulfoxide (DMSO), to investigate the influence of solvent choice on membrane properties and performance. The resulting membranes were characterized to assess morphology, productivity, and molecular weight cutoff (MWCO). In addition, kinetic and thermodynamic aspects of solvent choice on the polymer “dope” solutions during the NIPS process were examined. 2MP-cosolvent blends resulted in membranes with noticeably different morphologies, which arise from miscibility-hindered solvent–nonsolvent exchange during membrane formation. Membrane permeance was significantly lower for 2MP-cosolvent membranes when compared to DMAc and DMSO membranes; however, their MWCOs were clearly decreased. This initial study shows that 2MP is a promising greener solvent candidate for NIPS, and further investigations are warranted.more » « less
-
Abstract Materials combining an asymmetric pore structure with mesopores everywhere enable high surface area accessibility and fast transport, making them attractive for e.g., energy conversion and storage applications. Block copolymer (BCP)/inorganic precursor co‐assembly combined with non‐solvent induced phase separation (NIPS) provides a route to materials in which a mesoporous top surface layer merges into an asymmetric support with graded porosity along the film normal and mesopores throughout. Here, the co‐assembly and non‐solvent‐induced phase separation (CNIPS) of poly(isoprene)‐b‐poly(styrene)‐b‐poly(4‐vinylpyridine) (ISV) triblock terpolymer and titanium dioxide (TiO2) sol‐gel nanoparticlesare reported. Heat‐treatment in air results in free‐standing asymmetric porous TiO2. Further thermal processing in ammonia results in free‐standing asymmetric porous titanium nitride (TiN). processing changes alter structural membrane characteristics is demonstrated. Changing the CNIPS evaporation time results in various membrane cross‐sections ( finger‐like to sponge‐like). Oxide and nitride material composition, crystallinity, and porosity are tuned by varying thermal processing conditions. Finally, thermal processing condition effects are probed on phase‐pure asymmetric nitride membrane behavior using cyclic voltammetry to elucidate their influence, e.g., on specific capacitance. Results provide further insights into improving asymmetric and porous materials for applications including energy conversion and storage, separation, and catalysis and motivate a further expansion of CNIPS to other (in)organic materials.more » « less