skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Explore Research Products in the PAR
It may take a few hours for recently added research products to appear in PAR search results.


Title: Automated generation of high-accuracy CAD models for metaform design, fabrication, and testing
Metaforms are novel optical components formed by conforming a metasurface to a freeform substrate. Metaforms can be a powerful solution when designing compact imaging systems such as augmented reality displays. Given the rotationally variant nature of the metaform substrate and the difficulty of metasurface fabrication on curved substrates, the proper alignment of the metasurface nanofeatures to the freeform substrate is essential. Thus, to seamlessly bridge the metaform design, manufacturing, and metrology, we developed a software tool that automatically generates ISO standard highaccuracy CAD models for the designed metaform components.  more » « less
Award ID(s):
1822049 2310640 2310681 1822026
PAR ID:
10518277
Author(s) / Creator(s):
; ; ;
Editor(s):
Kress, Bernard C; Peroz, Christophe
Publisher / Repository:
SPIE
Date Published:
Journal Name:
SPIE
ISBN:
9781510660038
Page Range / eLocation ID:
107
Format(s):
Medium: X
Location:
San Francisco, United States
Sponsoring Org:
National Science Foundation
More Like this
  1. ; ; ; ; ; (, Science Advances)
    null (Ed.)
    The demand for high-resolution optical systems with a compact form factor, such as augmented reality displays, sensors, and mobile cameras, requires creating new optical component architectures. Advances in the design and fabrication of freeform optics and metasurfaces make them potential solutions to address the previous needs. Here, we introduce the concept of a metaform—an optical surface that integrates the combined benefits of a freeform optic and a metasurface into a single optical component. We experimentally realized a miniature imager using a metaform mirror. The mirror is fabricated via an enhanced electron beam lithography process on a freeform substrate. The design degrees of freedom enabled by a metaform will support a new generation of optical systems. 
    more » « less
  2. ; ; ; ; ; (, Optics Express)
    Significant advances for optical systems in terms of both performance and packaging are enabled by freeform optical components. Yet, surface form metrology for freeform optics remains a challenge. We developed and investigated a point-cloud cascade optical coherence tomography (C-OCT) technique to address this metrology challenge. The mathematical framework for the working principle of C-OCT is presented. A novel detection scheme is developed to enable high-speed measurements. Experimental results validate the C-OCT technique with the prototype setup demonstrating single-point precision of ±26 nm (∼λ/24 at the He-Ne wavelength), paving the way towards full surface measurements on freeform optical components. 
    more » « less
  3. ; (, SPIE Optical Engineering + Applications, 2020, Online Only)
    Hahlweg, Cornelius F.; Mulley, Joseph R. (Ed.)
    Increasing depth of field in imaging systems can be beneficial, particularly for systems with high numerical apertures and short depth of field, such as microscopy. Extending depth of field has been previously demonstrated, for example, using non-rotationally symmetric (freeform) components such as cubic and logarithmic phase plates. Such fixed phase plates are generally designed for a specific optical system, so a different phase plate is required for each system. Methods that enable variable extended depth of field for multiple optical systems could provide benefits by reducing the number of required components and costs. In this paper, we explore the design of a single pair of transmissive freeform surfaces to enable extended depth of field for multiple lenses with different numerical apertures through relative translation of the freeform components. This work builds on the concept of an Alvarez lens, in which one pair of transmissive XY-polynomial freeform surfaces generates variable optical power through lateral relative shifts between the surfaces. The presented approach is based on the design of multiple fixed phase plates to optimize the through-focus Modulation Transfer Function (MTF) for imaging lenses of given numerical apertures. The freeform surface equation for the desired variable phase plate pair is then derived and the relative shift amounts between the freeform surfaces are calculated to enable extended depth of field for multiple imaging lenses with different numerical aperture values. Design approaches and simulation results will be discussed. © (2020) COPYRIGHT Society of Photo-Optical Instrumentation Engineers (SPIE). Downloading of the abstract is permitted for personal use only. Citation Download Citation Sara Moein and Thomas J. Suleski "Variable extended depth of field imaging using freeform optics", Proc. SPIE 11483, Novel Optical Systems, Methods, and Applications XXIII, 114830G (21 August 2020); https://doi.org/10.1117/12.2568723 
    more » « less
  4. ; ; ; ; ; ; ; (, Optics Letters)
    We present a photoinduced reconfigurable metasurface to enable high spatial resolution terahertz (THz) wave modulation. Conventional photoinduced THz wave modulation uses optically induced conductive patterns on a semiconductor substrate to create programmable passive THz devices. The technique, albeit versatile and straightforward, suffers from limited performance resulting from the severe lateral diffusion of the photogenerated carriers that undermines the spatial resolution and conductivity contrast of the photoinduced conductive patterns. The proposed metasurface overcomes the limitation using a metal-jointed silicon mesa array with subwavelength-scaled dimensions on an insulator substrate. The structure physically restrains the lateral diffusion of the photogenerated carriers while ensuring the electrical conductivity between the silicon mesas , which is essential for THz wave modulation. The metasurface creates high-definition photoconductive patterns with dimensions smaller than the diffusion length of photogenerated carriers. The metasurface provides a modulation depth of −20 to −10 dB for the THz waves between 0.2 to 1.2 THz and supports a THz bandpass filter with a tunable central frequency. The new, to the best of our knowledge, design concept will benefit the implementation of reconfigurable THz devices. 
    more » « less
  5. ; ; ; ; ; ; ; ; (, Optical Manufacturing and Testing XII)
    Precision glass molding is a viable process for the cost-effective volume production of freeform optics. Process development is complex, requiring iterative trials of mold manufacture and metrology, glass mold prototyping, metrology and functional testing. This paper describes the first iteration in the development of a process for an Alvarez lens for visible light. The challenges of this optic are extremely tight band-RMS tolerances on a freeform shape over a maximum clear aperture of 45 mm, a 16:1 aspect ratio and a freeform departure of 329 micrometers. A freeform glass mold for an Alvarez lens was manufactured by coordinated-axis diamond turning in a mold substrate using a custom tool error correction method. The results of prototype precision glass molding are also reported. Mold surfaces and molded optical surfaces are analyzed with scanning white light interferometry. A surface roughness of approximately 3 nm RMS is obtained for both the mold substrate and the glass optic with high-fidelity reproduction of micro-surface structure in the glass. These measurements also identify challenging areas, particularly the presence of mid-spatial frequency errors on the optic originating from the machine thermal control system. The form of the molds was also measured with a profilometer; however, the mold surface does not agree with the expected prescription with an overall deviation in form of approximately 10 μm. The machining process is expected to have sub-micrometer error and the sources of this discrepancy are still being determined. Metrology of the glass optics is currently in progress. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email