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In the last 10 years, freeform optics has enabled compact and high-performance imaging systems. This article begins with a brief history of freeform optics, focusing on imaging systems, including marketplace emergence. The development of this technology is motivated by the clear opportunity to enable science across a wide range of applications, spanning from extreme ultraviolet lithography to space optics. Next, we define freeform optics and discuss concurrent engineering that brings together design, fabrication, testing, and assembly into one process. We then lay out the foundations of the aberration theory for freeform optics and emerging design methodologies. We describe fabrication methods, emphasizing deterministic computer numerical control grinding, polishing, and diamond machining. Next, we consider mid-spatial frequency errors that inherently result from freeform fabrication techniques. We realize that metrologies of freeform optics are simultaneously sparse in their existence but diverse in their potential. Thus, we focus on metrology techniques demonstrated for the measurement of freeform optics. We conclude this review with an outlook on the future of freeform optics.
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Freeform manufacturing process optimized by automatically generated CAD model
We developed, tested, and applied a software tool that automatically generates high-accuracy CAD models of freeform elements with datums and fiducials, facilitating the efficient transition from freeform design to fabrication and measurement.
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- PAR ID:
- 10518280
- Editor(s):
- Aikens, David M; Rehn, Henning; Thibault, Simon; Uhlendorf, Kristina
- Publisher / Repository:
- SPIE
- Date Published:
- Journal Name:
- SPIE
- ISBN:
- 9781510668508
- Page Range / eLocation ID:
- 82
- Format(s):
- Medium: X
- Location:
- Quebec City, Canada
- Sponsoring Org:
- National Science Foundation
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