We present a novel method for simulating unsteady, variable density, fluid flows in membrane desalination systems. By assuming the density varies only with concentration and temperature, the scheme decouples the solution of the governing equations into two sequential blocks. The first solves the governing equations for the temperature and concentration fields, which are used to compute all thermophysical properties. The second block solves the conservation of mass and momentum equations for the velocity and pressure. We show that this is computationally more efficient than schemes that iterate over the full coupled equations in one block. We verify that the method achieves second-order spatialâtemporal accuracy, and we use the method to investigate buoyancy-driven convection in a desalination process called vacuum membrane distillation. Specifically, we show that with gravity properly oriented, variations in temperature and concentration can trigger a double-diffusive instability that enhances mixing and improves water recovery. We also show that the instability can be strengthened by providing external heating.
more »
« less
Generating buoyancy-driven convection in membrane distillation
Membrane distillation (MD) is a thermally-driven desalination process that can treat hypersaline brines. Considerable MD literature has focused on mitigating temperature and concentration polarization. This literature largely neglects that temperature and concentration polarization increase the feed density near the membrane. With gravity properly oriented, this increase in density could trigger buoyancy-driven convection and increase permeate production. Convection could also be strengthened by heating the feed channel wall opposite the membrane. To investigate that possibility, we perform a series of experiments using a plate-and-frame direct contact MD system with an active membrane area of 300 cm2 and a feed channel wall heated using a resistive heater. The experiments measure the average transmembrane permeate flux for two gravitational orientations, feed Reynolds numbers between 128 and 1128, and wall heat fluxes up to 12 kW/m2. The results confirm that with gravity properly oriented, wall-heating can trigger buoyancy-driven convection for a wide range of feed Reynolds numbers, and increase permeate production between roughly 20 and 130 %. We estimate, however, that at high Reynolds numbers (đ
đ > 800), more than 70 % of the wall heat is carried out of the MD system by the feed flow, without contributing to permeate production. This suggests the need for longer membranes and heat recovery steps in any future practical implementation.
more »
« less
- PAR ID:
- 10531821
- Editor(s):
- NA
- Publisher / Repository:
- Journal of Membrane Science
- Date Published:
- Journal Name:
- Journal of Membrane Science
- Volume:
- 709
- Issue:
- C
- ISSN:
- 0376-7388
- Page Range / eLocation ID:
- 123043
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Recent advances in the use of viral vectors for gene therapy has created a need for efficient downstream processing of these novel therapeutics. Single-pass tangential flow filtration (SPTFF) can potentially improve final product quality via reductions in shear, and it can increase manufacturing productivity via simple implementation into continuous/intensified processes. This study investigated the impact of variations in pressure and flow rate along the length of the membrane on overall SPTFF performance. Constant-flux filtration experiments at feed fluxes from 14 to 420 L/m2/h (Reynolds numbers <20) were performed using PelliconÂź 3 TFF cassettes with fluorescent nanoparticles as model viral vectors. The location of nanoparticle accumulation shifted towards the filter outlet at high conversion and was also a function of the permeate flow configuration. These phenomena were explained using a newly developed concentration polarization model that predicts the distribution in local wall concentration over the length of the membrane. The model accurately captured the observed nanoparticle accumulation trends, including the effects of the permeate flow profile (co-current, divergent, or convergent flow) on nanoparticle accumulation within the SPTFF module. Nanoparticle accumulation at moderate conversion was more uniform using convergent flow, but nanoparticle accumulation at 80 % conversion (5x concentration factor) can be minimized using a divergent flow configuration. The local wall concentration model was also used to evaluate the critical flux by assuming that fouling occurs when the nanoparticle concentration at any point along the membrane surface exceeds 15 % by volume. These results provide important insights for the design and operation of SPTFF technology for inline concentration of viral vectors.more » « less
-
null (Ed.)Simultaneous fouling and pore wetting of the membrane during membrane distillation (MD) is a major concern. In this work, an electrospun bilayer membrane for enhancing fouling and wetting resistance has been developed for treating hydraulic fracture-produced water (PW) by MD. These PWs can contain over 200,000 ppm total dissolved solids, organic compounds and surfactants. The membrane consists of an omniphobic surface that faces the permeate stream and a hydrophilic surface that faces the feed stream. The omniphobic surface was decorated by growing nanoparticles, followed by silanization to lower the surface energy. An epoxied zwitterionic polymer was grafted onto the membrane surface that faces the feed stream to form a tight antifouling hydration layer. The membrane was challenged with an aqueous NaCl solution containing sodium dodecyl sulfate (SDS), an ampholyte and crude oil. In the presence of SDS and crude oil, the membrane was stable and displayed salt rejection (>99.9%). Further, the decrease was much less than the base polyvinylidene difluoride (PVDF) electrospun membrane. The membranes were also challenged with actual PW. Our results highlight the importance of tuning the properties of the membrane surface that faces the feed and permeate streams in order to maximize membrane stability, flux and salt rejection.more » « less
-
For Rayleigh-BĂ©nard-Poiseuille flows, thermal stratification resulting from a wall-normal temperature gradient together with an opposing gravitational field can lead to buoyancy-driven instability. Moreover, for sufficiently large Reynolds numbers, viscosity-driven instability can occur. Two higher-order-accurate methods based on the full and linearized Navier-Stokes equations were developed for investigating the temporal stability of such flows. The new methods employ a spectral discretization in the homogeneous directions. In the wall-normal direction, the convective and viscous terms are discretized with fifth-order-accurate biased and fourth-order-accurate central compact finite differences. A fourth-order-accurate explicit Runge-Kutta method is employed for time integration. To validate the methods, the primary instability was investigated for different combinations of the Reynolds and Rayleigh number. The results from these primary stability investigations are consistent with linear stability theory results from the literature with respect to both the onset of the instability and the dependence of the temporal growth rate on the wave angle. For the cases with buoyancy-driven instability, strong linear growth is observed for a broad range of spanwise wavenumbers. The largest growth rates are obtained for a wave angle of 90deg. For the cases with viscosity-driven instability, the linear growth rates are lower and the first mode to experience nonlinear growth is a higher harmonic with half the wavelength of the fundamental.more » « less
-
The film model that predicts a logarithmic dependence of permeate velocity on feed solute concentration in membrane separation processes is fundamentally wrong because the primary mass balance equation in the model is inapplicable to the total solute. Based on mass balance relationships on the retained solute, The permeate velocity in crossflow membrane separation processes can be rigorously shown to be a cube root function of the retained solute concentration. Furthermore, the reported good fitness of the film model to the experimental permeate velocities can be shown just to be a delusion of curve fitting mainly due to the adjustable parameters in the model.more » « less
An official website of the United States government

